Product Description
GIICLZ Type Drum Gear Coupling Connection Steel Transmission Shaft Gear Couplings
Description:
Drum coupling is made up of external gear shaft sleeve with crowned teeth, carrying ring, end cup and sealing ring. It is mainly used for connecting cable drum and reducer output shaft of hoisting equipment. Operating temperature of this shaft coupling is -25 to 80ºC. Nominal torque is 16 to 560 KN.m and limited radial load is 18 to 355 KN.
Features:
1. The production process of this drum coupling is stable and reliable. It is able to bear big radial direction load and also transfer big torque.
2. Shaft coupling has compact and firm structure. It adopts series design thus helps to simplify machine structure and reduce weight of equipment.
3. It is equipped with positioning wear indicator thus it is safe and reliable.
4. Drum coupling has good aligning performance. It is convenient for installation, adjustment and maintenance.
Parameters:
Application:
Drum coupling is suitable for machines that both transmit torque and bear radial load.
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Limitations and Disadvantages of Using Gear Couplings
While gear couplings offer many advantages, they also have some limitations and disadvantages that should be considered when selecting coupling solutions for specific applications:
- Cost: Gear couplings can be more expensive compared to other types of couplings, especially when precision machining or specialized materials are required. The initial investment might be higher, but the long-term benefits may outweigh the cost.
- Size and Weight: Gear couplings are generally larger and heavier than some other coupling types. This can impact the overall size and weight of the machinery, which may be a concern in applications with limited space or weight restrictions.
- Maintenance: Gear couplings require regular maintenance, including lubrication and periodic inspection to ensure proper functioning. Neglecting maintenance can lead to premature wear and failure.
- Backlash: Like other gear mechanisms, gear couplings may have some inherent backlash due to the clearance between gear teeth. This slight play can affect precision applications where accurate motion transmission is critical.
- Noise and Vibration: Gear couplings can generate more noise and vibration compared to flexible couplings, especially at higher speeds. This can be a concern in applications that require low-noise operation.
- Misalignment Tolerance: While gear couplings can handle moderate misalignment, they may not be as forgiving as flexible couplings in accommodating significant shaft misalignment.
Despite these limitations, gear couplings remain a popular choice for many applications, particularly in heavy-duty industrial settings where they excel in transmitting high torque and handling demanding conditions. Proper selection, installation, and maintenance can help mitigate some of the disadvantages, making gear couplings a reliable choice for power transmission in various industries.
editor by CX 2024-05-16
China supplier CHINAMFG Gicl Type Drum Gear Coupling gear coupling
Product Description
GICL Type Drum Gear Coupling(JB/T8854.3-2
470
380
855
13
44
–
167.41
2263
Product Pictures
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What Industries Commonly Use Gear Couplings for Power Transmission?
Gear couplings are widely used in various industries for power transmission due to their ability to transmit high torque loads and accommodate misalignments. Some of the industries that commonly utilize gear couplings include:
- Steel Industry: Gear couplings are extensively used in the steel industry for connecting heavy-duty equipment like rolling mills, continuous casting machines, and other steel processing machinery.
- Mining and Quarrying: In mining and quarrying applications, gear couplings are employed to transmit power in conveyor systems, crushers, and heavy excavating machinery.
- Pulp and Paper: The pulp and paper industry uses gear couplings in machines like paper mills, pulp refiners, and stock preparation equipment.
- Marine: Gear couplings are utilized in marine propulsion systems, providing a reliable connection between the engine and the propeller shafts.
- Oil and Gas: Gear couplings find use in the oil and gas industry for connecting pumps, compressors, and other equipment used in upstream and downstream operations.
- Power Generation: Gear couplings are employed in power plants to connect generators, turbines, and other rotating equipment.
- Automotive: Gear couplings are used in automotive applications, particularly in heavy-duty vehicles and machinery like off-road vehicles, construction equipment, and agricultural machinery.
- Chemical and Petrochemical: In chemical processing plants, gear couplings are employed in agitators, mixers, and various equipment where power transmission is crucial.
- Cement and Aggregate: Gear couplings are used in cement plants and aggregate processing equipment for power transmission in crushers, kilns, and conveyors.
These are just a few examples, and gear couplings can be found in various other industries where reliable power transmission is essential. Their robust design and ability to withstand harsh operating conditions make them a popular choice for heavy-duty applications across different sectors.
editor by CX 2024-05-13
China Good quality CHINAMFG CL Types Drum Gear Coupling for Metallurgy, Mining gear coupling
Product Description
Product Description
CL Drum Gear Coupling
CHINAMFG CL-type gear coupling is suitable for connecting 2 horizontal axes transmission shafting. It has the capability of compensating relative deviation of 2 axes and belongs to movable rigid coupling. Two outer shells with inner teeth and 2 sleeves with outer teeth are composed. The sleeves and shafts are connected by keys. The 2 outer shells are connected by bolts. A sealing ring is arranged between the shell and sleeve.
♦Features
1. Tooth coupling has a small radial dimension and large load-carrying capacity. It is often used for shafting transmission under low-speed and heavy-load conditions. Tooth coupling with high accuracy and dynamic balance can be used for high-speed transmission.
2. It has the ability to compensate for the deviation of radial, axial and angular equiaxed.
3. It has a compact structure, small turning radius, large bearing capacity, high transmission efficiency, low noise, and a maintenance cycle.
Detailed Photos
Product Parameters
♦CL Gear Coupling Main Dimension And Parameter
| Model | Nominal Torque KN·m |
Speed rpm |
Bore d1,d2,dz |
Length of Bore | A | B | D | D1 | D2 | C | C1 | C2 | e | Rotary Inertia kg·m |
Mass kg |
|
| Y | J1 Z2 |
|||||||||||||||
| L | ||||||||||||||||
| mm | ||||||||||||||||
| CL1 | 710 | 3780 | 18,19 | 42 | 30 | 49 | 106 | 170 | 110 | 55 | 16 | – | – | 12 | 0.03 | 7.8 |
| 20,22,24 | 52 | 38 | 6 | 18.5 | 18.5 | |||||||||||
| 25,28 | 62 | 44 | 2.5 | 14 | 18.5 | |||||||||||
| 30,32,35,38 | 82 | 60 | 11 | – | ||||||||||||
| 40 | 112 | 84 | ||||||||||||||
| CL2 | 1400 | 3000 | 30,32,35,38 | 82 | 60 | 75 | 134 | 185 | 125 | 70 | 2.5 | 13 | 22 | 12 | 0.05 | 12.5 |
| 40,42,45 | 112 | 84 | 28 | |||||||||||||
| 48,50 | ||||||||||||||||
| CL3 | 3150 | 2400 | 40,42,45 | 112 | 84 | 92 | 170 | 220 | 150 | 90 | 2.5 | 15 | 28 | 18 | 0.13 | 26.9 |
| 48,50,55,56 | ||||||||||||||||
| 60 | 142 | 107 | 36 | |||||||||||||
| CL5 | 8000 | 1680 | 50,55,56 | 112 | 84 | 145 | 220 | 290 | 200 | 130 | 5 | 30 | 40 | 25 | 0.45 | 55.8 |
| 60,63,65,70 | 142 | 107 | ||||||||||||||
| 71,75 | ||||||||||||||||
| 80,85,90 | 172 | 132 | ||||||||||||||
| CL6 | 11200 | 1500 | 60,63,65 | 142 | 107 | 160 | 246 | 320 | 230 | 140 | 5 | 25 | – | 25 | 0.70 | 79.9 |
| 70,71,75 | ||||||||||||||||
| 80,85,90,95 | 172 | 132 | ||||||||||||||
| 100,110 | 212 | 167 | ||||||||||||||
| CL7 | 18000 | 1270 | 65,70,71,75 | 142 | 107 | 185 | 286 | 350 | 260 | 170 | 5 | 40 | 40 | 30 | 1.15 | 109.5 |
| 80,85,90,95 | 172 | 132 | 25 | 45 | ||||||||||||
| 100,110,120 | 212 | 167 | ||||||||||||||
| CL8 | 22400 | 1140 | 80,85,90,95 | 172 | 132 | 210 | 325 | 380 | 315 | 190 | 5 | 35 | 45 | 30 | 2.38 | 133.8 |
| 100,110,120 | 212 | 167 | ||||||||||||||
| 130,140 | 252 | 202 | 30 | |||||||||||||
| CL9 | 28000 | 1000 | 90,95 | 172 | 132 | 220 | 335 | 430 | 365 | 210 | 5 | 40 | – | 30 | 3.55 | 171 |
| 100,110,120,125 | 212 | 167 | 30 | |||||||||||||
| 130,140,150 | 252 | 202 | ||||||||||||||
| 160 | 302 | 242 | ||||||||||||||
| CL10 | 50000 | 850 | 110,120,125 | 212 | 167 | 245 | 365 | 490 | 420 | 260 | 5 | 30 | – | 30 | 7.00 | 275.8 |
| 130,140,150 | 252 | 202 | ||||||||||||||
| 160,170,180 | 302 | 242 | ||||||||||||||
| CL11 | 71000 | 750 | 120,125 | 212 | 167 | 280 | 405 | 545 | 470 | 330 | 5 | 40 | – | 35 | 13.75 | 385 |
| 130,140,150 | 252 | 202 | ||||||||||||||
| 160,170,180 | 302 | 242 | 35 | |||||||||||||
| 190,200,220 | 352 | 282 | ||||||||||||||
| CL12 | 100000 | 660 | 140,150 | 252 | 202 | 350 | 485 | 590 | 520 | 340 | 5 | 45 | – | 35 | 21.5 | 540 |
| 160,170,180 | 302 | 242 | 38 | |||||||||||||
| 190,200,220 | 352 | 282 | ||||||||||||||
| 240,250 | 410 | 330 | ||||||||||||||
| CL13 | 140000 | 600 | 160,170,180 | 302 | 242 | 375 | 524 | 680 | 590 | 380 | 7.5 | 45 | – | 40 | 40.00 | 798.3 |
| 190,200,220 | 352 | 282 | ||||||||||||||
| 240,250,260 | 410 | 330 | ||||||||||||||
| 280 | 470 | 380 | ||||||||||||||
| CL14 | 200000 | 540 | 180 | 302 | 242 | 405 | 565 | 730 | 650 | 450 | 7.5 | 50 | – | 40 | 53.75 | 976.6 |
| 190,200,220 | 352 | 282 | ||||||||||||||
| 240,250,260 | 410 | 330 | ||||||||||||||
| 280,300,320 | 470 | 380 | ||||||||||||||
| CL15 | 250000 | 480 | 200,220 | 352 | 282 | 480 | 644 | 780 | 700 | 480 | 7.5 | 50 | – | 40 | 81.25 | 1182.5 |
| 240,250,260 | 410 | 300 | ||||||||||||||
| 280,300,320 | 470 | 380 | ||||||||||||||
| 340,360 | 550 | 450 | ||||||||||||||
| CL16 | 355000 | 425 | 240,250,260 | 410 | 330 | 535 | 720 | 900 | 785 | 530 | 10 | – | – | 50 | 150 | 1936 |
| 280,300,320 | 470 | 380 | ||||||||||||||
| 340,360,380 | 550 | 450 | ||||||||||||||
| 400 | 650 | 540 | ||||||||||||||
| CL17 | 560000 | 380 | 260 | 410 | 330 | 625 | 800 | 1000 | 885 | 630 | 10 | – | – | 50 | 285 | 2700 |
| 280,300,320 | 470 | 380 | ||||||||||||||
| 340,360,380 | 550 | 450 | ||||||||||||||
| 400,420,440,450 | 650 | 540 | ||||||||||||||
| CL18 | 710000 | 330 | 300,320 | 470 | 380 | 71 | 900 | 1100 | 990 | 710 | 10 | – | – | 50 | 400 | 3669 |
| 340,360,380 | 550 | 450 | ||||||||||||||
| 400,420,440,450 | 650 | 540 | ||||||||||||||
| 460,480,500 | ||||||||||||||||
| CL19 | 1000000 | 300 | 360,380 | 550 | 450 | 730 | 910 | 1250 | 1090 | 800 | 15 | – | – | 60 | 675 | 5138 |
| 400,420,440,450 | 650 | 540 | ||||||||||||||
| 460,480,500 | 800 | 680 | ||||||||||||||
| 530,560 | ||||||||||||||||
Note:
1. The coupling mass and rotary inertia are approximations calculated by the minimum diameter and the maximum length of the bore.
2. Bore diameter dz <140mm.
3. J1-type bore does not need shaft end baffle as required.
4. This standard applies only to old products.
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in couplings relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can Gear Couplings Be Used in Both Horizontal and Vertical Shaft Arrangements?
Yes, gear couplings are versatile and can be used in both horizontal and vertical shaft arrangements.
Horizontal Shaft Arrangements: In horizontal shaft configurations, gear couplings are commonly employed to connect two shafts in-line with each other. The gear coupling’s flexible design accommodates for slight misalignment and torsional movement between the shafts, making it suitable for various industrial applications. These couplings can handle high torque loads and are often used in heavy-duty machinery such as steel rolling mills, mining equipment, and conveyors.
Vertical Shaft Arrangements: Gear couplings are also well-suited for vertical shaft arrangements, where the connected shafts are oriented one above the other. In such cases, gravity can cause additional axial loads on the coupling, which gear couplings are designed to handle. The gear coupling’s capacity to accommodate both angular and axial misalignment is essential in vertical applications, where thermal expansion and contraction may induce relative movement between the shafts.
Whether in horizontal or vertical shaft configurations, gear couplings provide reliable power transmission and are widely used in various industrial settings. However, it is essential to ensure proper alignment and maintenance for optimal performance and to prevent premature wear or failure of the coupling.
editor by CX 2024-05-10
China OEM Customized Giclz Type Crane Gear Coupling, Drum Gear Shaft Coupling, Gear Coupling for Crane gear coupling
Product Description
Hot Selling Stainlenss Steel Drum Gear Coupling Flexible Giclz Type Shaft Axle Couplings
Description:
A gear coupling is a mechanical device for transmitting torque between 2 shafts that are not collinear. It consists of a flexible joint fixed to each shaft. The 2 joints are connected by a third shaft, called the spindle.
Each joint consists of a 1:1 gear ratio internal/external gear pair. The tooth flanks and outer diameter of the external gear are crowned to allow for angular displacement between the 2 gears. Mechanically, the gears are equivalent to rotating splines with modified profiles. They are called gears because of the relatively large size of the teeth.
Gear couplings and universal joints are used in similar applications. Gear couplings have higher torque densities than universal joints designed to fit a given space while universal joints induce lower vibrations. The limit on torque density in universal joints is due to the limited cross sections of the cross and yoke. The gear teeth in a gear coupling have high backlash to allow for angular misalignment. The excess backlash can contribute to vibration.
Gear couplings are generally limited to angular misalignments, i.e., the angle of the spindle relative to the axes of the connected shafts, of 4-5°. Universal joints are capable of higher misalignments.
Product paramters:
Advantages:
1. Lowest price based on large scale production.
2. High and stable quality level.
3. Widely used in various mechanical and hydraulic fields.
4. Compensation for axial, radial and angular misalignment.
5. Convenient axial plugging assembly.
6. No brittlement at low temperature.
7. Good slippery and frictional properties.
8. Resistance to chemical corrosion.
9. Rich experience working with big companies in this field.
Packing & Delivery:
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can Gear Couplings Accommodate High Torque and High-Speed Applications?
Yes, gear couplings are well-suited for high torque and high-speed applications in various industries. They are designed to transmit large amounts of torque efficiently while providing torsional rigidity and compensating for misalignment between shafts. The robust construction and unique toothed gear design of gear couplings allow them to handle heavy-duty and demanding operating conditions.
The key factors that enable gear couplings to accommodate high torque and high-speed applications are:
- Sturdy Construction: Gear couplings are typically made from high-quality materials such as steel or alloy, ensuring strength, durability, and the ability to withstand substantial torque loads without failure.
- High Torque Capacity: The toothed gear design of gear couplings allows for a large surface area of contact between the teeth, distributing torque evenly and effectively. This design significantly enhances the coupling’s torque-carrying capacity.
- Torsional Rigidity: Gear couplings offer excellent torsional rigidity, meaning they can resist angular deflection and maintain accurate torque transmission even under heavy loads and at high speeds.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibration and prevent harmful effects on connected equipment, even when operating at high speeds.
- Misalignment Compensation: Gear couplings can accommodate both angular and parallel misalignment between shafts, which is common in high-speed applications where thermal expansion and dynamic forces come into play.
- Lubrication: Proper lubrication is crucial for reducing friction and wear in gear couplings, especially in high-speed applications where heat generation is higher. Lubrication also helps dissipate heat and ensures smooth operation.
Due to their ability to handle high torque and high speeds, gear couplings are commonly used in various industries, including steel, mining, power generation, paper mills, and more. However, it is essential to select the right size and type of gear coupling based on the specific application requirements and operating conditions to ensure optimal performance and reliability.
editor by CX 2024-05-09
China OEM Stainless Steel Drum Gear Coupling Customized Gicl Tooth Curved Flexible Gear Coupling Large Torque Gear Coupling gear coupling
Product Description
Stainless steel Drum Gear Coupling Customized GICL Tooth Curved Flexible Gear Coupling Large Torque gear coupling
Description:
The GICL drum gear coupling consists of a half coupling with the same number of teeth, an inner ring and an outer flange.The outer teeth are straight teeth and 2 kinds of drum teeth. The tooth is the outer sphere of the tooth.
(1)GIICL allows greater angular displacement (relative to straight tooth coupling), which can improve tooth contact conditions, improve transmission torque capacity and extend service life.The contact state of the angular displacement along the tooth width direction.
(2) compensation capability of radial, axial and angular deviation and axial deviation with compact structure, small turning radius, large bearing capacity, high transmission efficiency, low noise and long maintenance cycle;
(3) applicable to low-speed and high-load conditions, such as metallurgy, mining, lifting and transportation industries, as well as the driving shaft, general machinery and other machinery of the petrochemical industry.
Characteristics:
1.Widely used in various mechanical and hydraulic fields
2.Low-cost maintainance
3.Compensation for axial,radial and angular misalignment
4.Convenient axial plugging assembly
5. Installed horizontally and vertically without using any special tools.
6. Excellent mechanical properties
7. No brittlement at low temperature
8. Good sliding and frictional properties
9. Exellent electrical insulation
Parameters:
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Advantages of Using Gear Couplings in Mechanical Systems
Gear couplings offer several advantages that make them a popular choice for connecting shafts in mechanical systems. Some of the key advantages include:
- High Torque Capacity: Gear couplings are designed to handle high torque loads, making them suitable for heavy-duty applications that require efficient power transmission.
- Misalignment Compensation: One of the significant advantages of gear couplings is their ability to accommodate various types of misalignment between the connected shafts, including angular, parallel, and axial misalignments. This flexibility helps reduce stress on the connected equipment and improves overall system performance.
- Shock and Vibration Dampening: The meshing of the gear teeth in a gear coupling provides inherent shock and vibration dampening capabilities. This feature helps protect the connected components from sudden impact loads and reduces wear and tear.
- Compact Design: Gear couplings have a compact design, which allows for easy installation even in tight spaces or limited clearance applications.
- High Reliability: Due to their robust construction and excellent torque transmission capabilities, gear couplings are known for their reliability and durability, ensuring long service life in demanding conditions.
- Easy Maintenance: Gear couplings are relatively easy to maintain. Regular inspection and proper lubrication help ensure smooth operation and extend the coupling’s life span.
- Wide Range of Sizes and Configurations: Gear couplings are available in various sizes and configurations, making it possible to find a suitable coupling for a wide range of applications.
- Suitable for High-Speed Applications: Gear couplings can be designed to handle high rotational speeds, making them suitable for applications where high-speed shaft connections are required.
- Temperature and Environment Tolerance: Gear couplings are often made from materials that can withstand high temperatures and harsh environmental conditions, making them suitable for use in challenging industrial settings.
Overall, gear couplings provide a reliable and efficient means of transmitting power between rotating shafts, particularly in heavy-duty and high-torque applications. Their ability to accommodate misalignment and dampen vibrations helps protect connected equipment and contributes to the smooth operation of mechanical systems.
editor by CX 2024-05-07
China manufacturer CHINAMFG Customized Drum Toothed Coupling Gear Tooth Couplings, Flexible Gear Couplings
Product Description
Densen customized drum toothed coupling gear tooth couplings,gear shaft coupling,flexible gear couplings
Product show
| Product Name | GIICL6 type stainless steel sleeve gear coupling,gear shaft coupling,sleeve gear coupling |
| DN mm | 16-1040mm |
| Rated Torque | 0.4~4500 kN·m |
| Allowalbe Speed | 4000~460RPM |
| Material | 45# Steel or 42CrMo |
| Application | Widely used in metallurgy, mining, engineering and other fields. |
Why Choose Us
1. One stop service:
We have 5 own factories and 50+ sub-contractors located in different areas of China to offer you one-stop manufacturing and purchasing services to help you save time and reduce procurement cost.
2. Your eyes in China:
Our commitment to quality permeates from quoting, scheduling, production, inspection to deliver into your warehouse, our QC team will remark the errors if has on QC documents for your checking before delivery as your 3rd party.
3. Your R&Dconsultant:
With professional engineers team and 29 years manufacture experience ,we would help you work out problems during new parts’ development, optimize design and recommend the most cost-effective solution.
4. Your Emergency Solver:
With continued grown factories team and our QC teams located in different areas, if customers need to expedite the delivery, we would be able to adopt another factory to produce together immediately.
5. Quality Guaranty:
No matter how long time the products delivered, we are responsible for the quality. In case the products be rejected, we would replace them or return fund according to your demand without hesitation
FAQQ1. Are you a manufacturer or a trader?
Manufacture, we have 5 own foundries, 4 in ZheJiang Province, 1 in ZHangZhoug Province
Q2. Do you have MOQ request?
1 pcs per order is ok with us , unless material is seldom used.
Q3. If I only have a sample,without drawings, can you quote then manufacture for me?
Just send us the sample, we would have the sample simulated and measured by professional equipment then issue formal drawings for
you , at the same time, we could help you optimize the design according to your demand and related processes’ feasibility.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Safety Considerations When Using Flexible Gear Couplings in Critical Applications
Flexible gear couplings are widely used in critical applications where safety and reliability are of utmost importance. While these couplings are designed to accommodate misalignments and reduce vibrations, there are some safety considerations to keep in mind:
- Proper Installation: Ensure that the flexible gear coupling is installed correctly according to the manufacturer’s guidelines. Improper installation can lead to premature failure and safety hazards.
- Regular Inspection: Perform regular inspections and maintenance to identify any signs of wear, damage, or misalignment. Addressing issues promptly can prevent unexpected failures.
- Torque and Speed Ratings: Adhere to the specified torque and speed ratings of the coupling. Operating the coupling beyond its limits can lead to catastrophic failure.
- Environmental Conditions: Consider the environmental conditions in which the coupling will operate. Factors such as temperature, humidity, and the presence of corrosive substances can impact the coupling’s performance and safety.
- Emergency Stop Mechanism: In critical applications, it is essential to have an emergency stop mechanism in place to quickly disengage the coupling during emergencies.
- Overload Protection: Implement overload protection systems to prevent excessive torque transmission, which could cause damage to connected equipment.
- Periodic Maintenance: Follow a regular maintenance schedule to ensure that the coupling remains in optimal condition and to identify any potential safety risks.
- Training and Awareness: Ensure that personnel operating and maintaining the equipment are adequately trained and aware of the safety considerations related to the flexible gear coupling.
By adhering to these safety considerations and following best practices, the use of flexible gear couplings in critical applications can contribute to safe and reliable operation, reducing the risk of downtime and costly failures.
Design Considerations for Selecting a Flexible Gear Coupling
When selecting a flexible gear coupling for a specific application, several design considerations are crucial to ensure optimal performance and reliability:
- Torque Capacity: Determine the maximum torque requirement of the application and choose a coupling with sufficient torque capacity to handle the transmitted loads without exceeding its limits.
- Speed: Consider the operating speed of the machinery and select a coupling that can handle the rotational speed without generating excessive heat or vibrations.
- Misalignment Tolerance: Assess the expected misalignment between the shafts in the system and choose a coupling that can accommodate both angular and parallel misalignments within acceptable limits.
- Service Environment: Evaluate the working conditions, including temperature, humidity, and the presence of corrosive agents, and select a coupling made from materials suitable for the specific environment.
- Space Limitations: Take into account the available space for the coupling installation and choose a compact design that fits within the available constraints.
- Alignment Maintenance: Consider the ease of alignment and maintenance requirements of the selected coupling. Some couplings may require more frequent maintenance than others.
- Backlash: Evaluate the application’s tolerance for backlash (angular play) in the coupling and select a design that meets the required precision.
- Torsional Stiffness: Determine the need for torsional stiffness in the system to avoid torsional vibrations and ensure accurate torque transmission.
- Resonance Avoidance: Identify potential resonance frequencies in the system and choose a coupling that helps avoid resonance, preventing amplified vibrations.
- Cost: Consider the budget constraints and compare the cost-effectiveness of different coupling options while ensuring the selected coupling meets all the necessary requirements.
By carefully considering these design factors, engineers and designers can choose the most suitable flexible gear coupling for their specific application, ensuring smooth operation, reduced maintenance, and extended equipment lifespan.
Flexible Gear Coupling: Function and Operation
A flexible gear coupling is a type of mechanical coupling used to connect two shafts in a power transmission system. It consists of two hubs with external gear teeth and an elastomeric flexible element between them. The flexible element can be made of materials such as polyurethane, rubber, or synthetic materials with high torsional flexibility and damping properties.
The function of a flexible gear coupling is to transmit torque between the connected shafts while accommodating misalignments and absorbing shocks and vibrations. When the shafts are misaligned due to angular, parallel, or axial displacements, the flexible element allows the hubs to move relative to each other, thus minimizing the transmission of misalignment forces to the connected machinery.
The operation of a flexible gear coupling involves the following steps:
- The torque from the driving shaft is transmitted to the first hub with external gear teeth.
- The external gear teeth on the first hub mesh with the internal gear teeth on the flexible element.
- As the flexible element deforms under torque and misalignment, it allows the second hub to rotate while maintaining contact with the first hub.
- The torque is then transmitted from the flexible element to the second hub, which drives the driven shaft.
The flexibility of the elastomeric element in a flexible gear coupling allows it to dampen vibrations and shocks that may occur during operation, thereby protecting the connected equipment from potential damage. Additionally, its ability to accommodate misalignment reduces stress on the shafts and bearings, extending the life of the power transmission system.
editor by CX 2024-05-03
China Best Sales Gcld High Quality Drum Gear Coupling gear coupling
Product Description
GCLD high quality drum gear coupling(JB/T8854.1–2001)
GCLD type drum gear type coupling belongs to rigid flexible coupling, gear type coupling is composed of inner gear ring and flange half coupling with outer gear with same number of teeth.Can improve the contact conditions of teeth, improve the ability to transfer torque, extend the service life.Radial, axial and angular axis deviation compensation ability, has a compact structure, small turning radius, large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for the condition of low speed and heavy loading, such as metallurgy, mining, lifting transportation and other industries, can also be applied to petroleum, chemical industry, general machinery and other kinds of shaft transmission of machine.
·GCLD Drum Gear Coupling Main Dimension And Parameter(JB/T8854.1–2001)
Note:
1.The shaft hole with() can not be used in new design.
♦Product Show
♦Other Products List
| Transmission Machinery Parts Name |
Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Disc Coupling | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2.Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.
Q 3:How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples ? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 month under normal circumstance.
Q 6: What is the MOQ?
A:Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling ?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Selection of Gear Couplings for Specific Applications
Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:
- Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
- Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
- Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
- Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
- Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
- Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
- Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
- Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.
By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.
editor by CX 2024-05-03
China Good quality High Transmission Efficiency Giicl Type Flexible Gear Coupling for Moter Rigid Type Drum Gear Shaft Coupling
Product Description
High transmission efficiency GIICL Type flexible gear coupling for moter
Description:
1. Strong load-bearing capacity. Under the same outer diameter of the inner gear sleeve and the maximum outer diameter of the coupling, the bearing capacity of the drum gear coupling is increased by an average of 15-20% compared to the straight gear coupling;
2. The angular displacement compensation is large. When the radial displacement is equal to zero, the allowable angular
displacement of the straight tooth coupling is 1o, while the allowable angular displacement of the drum tooth coupling is 1o30 ‘, an increase of 50%. Under the same modulus, number of teeth, and tooth width, the allowable angular displacement of drum shaped teeth is greater than that of straight teeth;
3. The drum shaped tooth surface improves the contact conditions between the inner and outer teeth, avoiding the drawbacks of extrusion and stress concentration at the edge of straight teeth under angular displacement conditions. At the same time, it improves the friction and wear conditions of the tooth surface, reduces noise, and has a long maintenance cycle;
4. The outer gear sleeve has a CHINAMFG shaped tooth end, making it very convenient to assemble and disassemble the inner and outer teeth;
5. Transmission efficiency up to 99.7%;
Based on the above characteristics, drum shaped teeth have been widely used domestically and internationally to replace straight tooth couplings.
Product paramters:
Applications:
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Materials Used in Manufacturing Flexible Gear Couplings and Their Impact on Performance
Flexible gear couplings are designed to transmit torque while accommodating misalignments and reducing vibrations. The choice of materials for manufacturing these couplings plays a crucial role in their overall performance and suitability for specific applications. Some common materials used in flexible gear couplings include:
- Steel: Steel is a popular material for flexible gear couplings due to its high strength and durability. It can handle substantial torque loads and provides good resistance to wear and fatigue. Steel couplings are commonly used in heavy-duty applications, such as steel mills, mining, and power generation.
- Stainless Steel: Stainless steel is used when corrosion resistance is required, making it suitable for applications in corrosive environments like the marine, chemical, and petrochemical industries.
- Alloy Steel: Alloy steel is used to improve specific properties, such as hardness and heat resistance. It is often employed in high-temperature applications found in steel processing and power generation.
- Cast Iron: Cast iron is known for its excellent wear resistance and damping capabilities. It is used in applications where shock absorption and vibration reduction are critical, such as pumps and compressors.
- Aluminum: Aluminum is lightweight and offers good corrosion resistance, making it suitable for applications where weight reduction is important, such as aerospace and certain industrial machinery.
- Bronze: Bronze is used for its self-lubricating properties and resistance to wear. It is often found in couplings used in low-speed applications, such as conveyor systems.
- Nylon and Plastics: Nylon and other plastics are used in some couplings where electrical isolation and lightweight properties are essential, such as in medical equipment and certain automation systems.
The selection of materials depends on the specific requirements of the application, including torque, speed, temperature, environmental conditions, and the presence of corrosive substances. Proper material selection ensures that the flexible gear coupling can operate efficiently and reliably, providing optimal performance and minimizing maintenance needs.
Design Considerations for Selecting a Flexible Gear Coupling
When selecting a flexible gear coupling for a specific application, several design considerations are crucial to ensure optimal performance and reliability:
- Torque Capacity: Determine the maximum torque requirement of the application and choose a coupling with sufficient torque capacity to handle the transmitted loads without exceeding its limits.
- Speed: Consider the operating speed of the machinery and select a coupling that can handle the rotational speed without generating excessive heat or vibrations.
- Misalignment Tolerance: Assess the expected misalignment between the shafts in the system and choose a coupling that can accommodate both angular and parallel misalignments within acceptable limits.
- Service Environment: Evaluate the working conditions, including temperature, humidity, and the presence of corrosive agents, and select a coupling made from materials suitable for the specific environment.
- Space Limitations: Take into account the available space for the coupling installation and choose a compact design that fits within the available constraints.
- Alignment Maintenance: Consider the ease of alignment and maintenance requirements of the selected coupling. Some couplings may require more frequent maintenance than others.
- Backlash: Evaluate the application’s tolerance for backlash (angular play) in the coupling and select a design that meets the required precision.
- Torsional Stiffness: Determine the need for torsional stiffness in the system to avoid torsional vibrations and ensure accurate torque transmission.
- Resonance Avoidance: Identify potential resonance frequencies in the system and choose a coupling that helps avoid resonance, preventing amplified vibrations.
- Cost: Consider the budget constraints and compare the cost-effectiveness of different coupling options while ensuring the selected coupling meets all the necessary requirements.
By carefully considering these design factors, engineers and designers can choose the most suitable flexible gear coupling for their specific application, ensuring smooth operation, reduced maintenance, and extended equipment lifespan.
Industry Standards and Certifications for Flexible Gear Couplings
Flexible gear couplings are essential components in mechanical power transmission systems, and there are industry standards and certifications that govern their design, manufacturing, and performance. Some of the most commonly recognized standards and certifications for flexible gear couplings include:
- ISO 9001: This certification ensures that the manufacturer follows a quality management system that meets international standards, ensuring consistent and reliable production of flexible gear couplings.
- AGMA Standards: The American Gear Manufacturers Association (AGMA) has published various standards related to gear couplings, including AGMA 9002 for flexible couplings, which provides guidelines for design, selection, installation, and lubrication.
- API Standards: The American Petroleum Institute (API) has established standards for couplings used in the oil and gas industry. API 671 specifically covers the requirements for special-purpose couplings, including gear couplings, used in petroleum, chemical, and gas industry services.
- CE Marking: The CE marking indicates that the flexible gear coupling complies with the European Union’s health, safety, and environmental protection standards, making it eligible for sale within the EU market.
- ATEX Certification: If the flexible gear coupling is intended for use in potentially explosive atmospheres, it may require ATEX certification, which ensures compliance with European Union directives for explosive atmosphere protection.
When selecting a flexible gear coupling, it is essential to verify if it conforms to the necessary industry standards and certifications to ensure the coupling’s performance, safety, and reliability in your specific application.
editor by CX 2024-05-03
China Custom Giicl Type Industries Transportation Flexible Coupling Drum Gear Shaft Coupling for Motor
Product Description
GIICL Type industries transportation Drum gear shaft coupling for motor
Description:
1. Strong load-bearing capacity. Under the same outer diameter of the inner gear sleeve and the maximum outer diameter of the coupling, the bearing capacity of the drum gear coupling is increased by an average of 15-20% compared to the straight gear coupling;
2. The angular displacement compensation is large. When the radial displacement is equal to zero, the allowable angular
displacement of the straight tooth coupling is 1o, while the allowable angular displacement of the drum tooth coupling is 1o30 ‘, an increase of 50%. Under the same modulus, number of teeth, and tooth width, the allowable angular displacement of drum shaped teeth is greater than that of straight teeth;
3. The drum shaped tooth surface improves the contact conditions between the inner and outer teeth, avoiding the drawbacks of extrusion and stress concentration at the edge of straight teeth under angular displacement conditions. At the same time, it improves the friction and wear conditions of the tooth surface, reduces noise, and has a long maintenance cycle;
4. The outer gear sleeve has a CHINAMFG shaped tooth end, making it very convenient to assemble and disassemble the inner and outer teeth;
5. Transmission efficiency up to 99.7%;
Based on the above characteristics, drum shaped teeth have been widely used domestically and internationally to replace straight tooth couplings.
Technical data:
Application:
Belt conveyers, csraper conveyers, and conveyers of all kinds Bucket elevators, ball mills, hoisters, crushers, excavators, mixers, straighteners, cranes, etc.
Packing & Delivery:
Tight packaging to protect the product from damage. Support a variety of payment and transportation methods.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Common Industries and Use Cases for Flexible Gear Couplings
Flexible gear couplings find widespread applications across various industries due to their ability to transmit torque efficiently while accommodating misalignments and reducing vibrations. Some of the common industries and specific use cases include:
1. Power Generation:
Flexible gear couplings are extensively used in power generation plants, including thermal power plants, hydroelectric power plants, and wind farms. They connect turbines, generators, and other rotating equipment, allowing for smooth power transmission and accommodating misalignments caused by thermal expansion or settling.
2. Steel and Metal Processing:
In steel and metal processing industries, flexible gear couplings are employed in rolling mills, continuous casting machines, and other heavy machinery. They handle the high torque and misalignments that occur during metal forming processes, providing reliable power transmission and reducing downtime.
3. Petrochemical and Oil & Gas:
These industries often deal with harsh environments, high temperatures, and corrosive substances. Flexible gear couplings with appropriate materials and coatings are used in pumps, compressors, and other critical equipment to ensure efficient power transmission and reliability.
4. Mining:
Mining operations involve large machines and heavy loads, requiring couplings that can handle substantial torque and misalignment. Flexible gear couplings are used in conveyor systems, crushers, and other mining equipment to maintain smooth and efficient operation.
5. Marine and Shipbuilding:
In marine applications, flexible gear couplings are used to connect marine diesel engines to propeller shafts. They absorb vibrations and misalignments caused by the motion of the ship, ensuring reliable power transmission and reduced wear on the propulsion system.
6. Pulp and Paper:
In the pulp and paper industry, flexible gear couplings are utilized in various stages of the papermaking process, including pulp refiners, digesters, and winding machines. They provide precision torque transmission and minimize vibrations, contributing to the efficiency of the paper production process.
These are just a few examples, and flexible gear couplings can be found in many other industries, such as cement, chemical, food and beverage, and more. Their versatility and ability to handle challenging conditions make them a preferred choice in various power transmission applications across industries.
Potential Causes of Failure in Flexible Gear Couplings and Prevention
Flexible gear couplings, like any mechanical component, may experience failures if not properly maintained or operated. Some potential causes of failure and ways to prevent them include:
- Misalignment: Misalignment between the shafts can cause excessive stress on the coupling components, leading to failure. Regularly check and align the shafts to ensure they are properly aligned within specified tolerances.
- Overloading: Exceeding the rated torque capacity of the coupling can result in premature failure. Always operate within the recommended torque limits and avoid sudden shock loads.
- Poor Lubrication: Inadequate or improper lubrication can lead to increased friction, wear, and overheating. Follow the manufacturer’s guidelines for lubrication frequency and use the correct type of lubricant.
- Corrosion: Exposure to corrosive environments can degrade the coupling’s material over time. Select couplings made from corrosion-resistant materials or use protective coatings when necessary.
- Fatigue: Cyclic loading and continuous operation can cause fatigue failure in flexible gear couplings. Ensure the coupling is rated for the application’s required number of cycles and replace it if it shows signs of fatigue or wear.
- Temperature: Operating the coupling at temperatures beyond its limits can lead to material degradation and reduced performance. Check the coupling’s temperature rating and operate within the specified range.
Regular inspection, maintenance, and adherence to the manufacturer’s guidelines are essential to prevent failure and ensure the reliable performance of flexible gear couplings. Implementing preventive measures can extend the couplings’ lifespan, minimize downtime, and enhance the overall efficiency of the machinery they are part of.
Different Types of Flexible Gear Couplings and Their Applications
Flexible gear couplings are available in various designs, each suited for specific applications based on their features and capabilities. Some common types of flexible gear couplings and their applications include:
- Full Gear Couplings: These couplings consist of two hubs with external gear teeth that mesh with an internal gear sleeve. They offer high torque capacity and are commonly used in heavy machinery, such as steel rolling mills, cranes, and conveyors.
- Half Gear Couplings: Half gear couplings have one flexible half with internal gear teeth and one rigid half with external gear teeth. They are ideal for applications requiring torsional rigidity and misalignment compensation, such as pumps and compressors.
- Nylon Sleeve Gear Couplings: These couplings have a nylon sleeve inserted between the gear teeth of the hubs and the internal sleeve. They are known for their vibration damping properties and are used in applications where noise reduction is essential, such as printing presses and textile machinery.
- Chain Gear Couplings: Chain gear couplings use chains to transmit torque between the hubs. They are well-suited for high-speed and high-torque applications and can accommodate significant misalignment. These couplings find applications in turbines, generators, and large fans.
- U-Joint Gear Couplings: These couplings have a universal joint-like mechanism that compensates for angular misalignment. They are commonly used in automotive drivetrains, agricultural equipment, and marine propulsion systems.
- Spacer Gear Couplings: Spacer gear couplings have two hubs separated by a spacer that accommodates large misalignments. They are commonly used in paper mills, mining equipment, and other heavy machinery.
When selecting a flexible gear coupling, it is essential to consider the specific requirements of the application, including torque, speed, misalignment, and environmental conditions, to choose the most suitable type for optimal performance and longevity.
editor by CX 2024-05-02
China Custom Drum Gear Flexible Coupling with High Torque
Product Description
Тип GICL Барабанная зубчатая передача Гибкая муфта с высоким крутящим моментом
♦ Преимущество зубчатой муфты формы барабана GICL:
1. Самая низкая цена на основе крупномасштабного производства
2. Высокий и стабильный уровень качества
3. Точное время доставки
4. Лучшее послепродажное обслуживание
5. Всегда ответственный и надежный
6. Богатый опыт работы с крупными компаниями в этой области
7. ISO9001-2008 сертифицирован
8.Этот тип зубчатой муфты может заменить японскую муфту
♦Функции:
1.Широко используется в различных механических и гидравлических областях
2.Низкая стоимость обслуживания
3.Компенсация осевого, радиального и углового смещения
4.Удобный монтаж осевой заглушки
5.горизонтальная и вертикальная установка без использования специальных инструментов.
6.Отличные механические свойства
7.отсутствие хрупкости при низкой температуре
8.хорошие скользкие и фрикционные свойства
9.отличная электроизоляция
♦Технические данные
| Модель | Tn(N.m) | [n](r/min) | d1,d2,dz | Длина отверстия вала | D | C | C1 | C2 | Kg.m2 | Kg | |
| Y | Z1,J1 | ||||||||||
| L | |||||||||||
| GICL1 | 630 | 7100 | 42 | – | 125 | 20 | – | – | 0.009 | 5.9 | |
| 52 | 38 | – | 24 | ||||||||
| 25 28 | 62 | 44 | 10 | – | 19 | ||||||
| 82 | 60 | 2.5 | 15 | 22 | |||||||
| GICL2 | 1120 | 6300 | 25 28 | 62 | 44 | 144 | 10.5 | – | 29 | 0.02 | 9.7 |
| 82 | 60 | 12.5 | 30 | ||||||||
| 112 | 84 | 2.5 | 13.5 | 28 | |||||||
| GICL3 | 2240 | 5900 | 82 | 60 | 174 | 3 | 24.5 | 25 | 0.047 | 17.2 | |
| 112 | 84 | 17 | 28 | ||||||||
| 60 | 142 | 107 | 35 | ||||||||
| GICL4 | 3600 | 5400 | 82 | 60 | 196 | 14 | 37 | 32 | 0.091 | 24.9 | |
| 112 | 84 | 28 | |||||||||
| 142 | 107 | 3 | 17 | 35 | |||||||
| GICL5 | 5000 | 5000 | 112 | 84 | 224 | 3 | 25 | 28 | 0.167 | 38 | |
| 71 75 | 142 | 107 | 20 | 35 | |||||||
| 80 | 172 | 132 | 22 | 43 | |||||||
| GICL6 | 7100 | 4800 |
112 | 84 | 241 | 6 | 35 | 35 | 0.267 | 48.2 | |
| 71 75 | 142 | 107 | 20 | 35 | |||||||
| 172 | 132 | 4 | 22 | 43 | |||||||
| GICL7 | 10000 | 4500 | 71 75 | 142 | 107 | 260 | 4 | 35 | 35 | 0.453 | 68.9 |
| 172 | 132 | 22 | 43 | ||||||||
| 100 | 212 | 167 | 48 | ||||||||
| GICL8 | 14000 | 4000 |
142 | 107 | 282 | 5 | 35 | 35 | 0.646 | 83.3 | |
| 172 | 132 | 22 | 43 | ||||||||
| 100 110 | 212 | 167 | 48 | ||||||||
| GICL9 | 18000 | 3500 |
142 | 107 | 314 | 10 | 45 | 45 | 1.036 | 110 | |
| 172 | 132 | ||||||||||
| 212 | 167 | 5 | 22 | 43 | |||||||
| 49 | |||||||||||
| GICL10 | 31500 | 3200 | 172 | 132 | 346 | 5 | 43 | 43 | 1.88 | 157 | |
| 212 | 167 | 22 | 49 | ||||||||
| 130 140 | 252 | 202 | 29 | 54 | |||||||
| GICL11 | 40000 | 3000 | 212 | 167 | 380 | 6 | 29 | 49 | 3.28 | 217 | |
| 252 | 202 | 54 | |||||||||
| 160 | 302 | 242 | 64 | ||||||||
| GICL12 | 56000 | 2600 | 120 125 | 212 | 167 | 442 | 6 | 57 | 57 | 5.08 | 305 |
| 252 | 202 | 29 | 55 | ||||||||
| 302 | 242 | 68 | |||||||||
| GICL13 | 80000 | 2300 | 140 150 | 252 | 202 | 482 | 7 | 54 | 57 | 10.06 | 419 |
| 302 | 242 | 32 | 70 | ||||||||
| 190 200 | 352 | 282 | 80 | ||||||||
| GICL14 | 112000 | 2100 | 302 | 242 | 520 | 8 | 42 | 70 | 16.774 | 594 | |
| 352 | 282 | 32 | 80 | ||||||||
| GICL15 | 160000 | 1900 | 352 | 282 | 580 | 10 | 34 | 80 | 26.55 | 783 | |
| 140 150 | 410 | 330 | 38 | – | |||||||
| GICL16 | 250000 | 1600 | 200 220 | 352 | 282 | 680 | 10 | 58 | 80 | 52.22 | 1134 |
| 410 | 330 | 38 | – | ||||||||
| 280 | 470 | 380 | 38 | ||||||||
| GICL17 | 280000 | 1500 | 220 | 352 | 282 | 720 | 10 | 74 | 80 | 69 | 1305 |
| 410 | 330 | ||||||||||
| 280 300 | 470 | 380 | 39 | – | |||||||
| GICL18 | 355000 | 1400 | 410 | 330 | 775 | 10 | 46 | – | 96.16 | 1626 | |
| 470 | 380 | 41 | – | ||||||||
| GICL19 | 450000 | 1300 | 260 | 410 | 330 | 815 | 10 | 67 | – | 115.6 | 1773 |
| 470 | 380 | 41 | |||||||||
| 340 | 550 | 450 | |||||||||
| GICL20 | 500000 | 1200 | 470 | 380 | 855 | 13 | 44 | – | 167.41 | 2263 | |
♦Product Display
♦ Список других продуктов
| Трансмиссионное оборудование Название деталей |
Модель |
| Универсальная муфта | WS,WSD,WSP |
| Карданный вал | SWC,SWP,SWZ |
| Зубчатая муфта | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Дисковая муфта | JMI,JMIJ,JMII,JMIIJ |
| Высокоэластичная муфта | LM |
| Цепная муфта | GL |
| Щековая муфта | LT |
| Сопряжение сетки | JS |
♦ Наша компания
Наша компания поставляет различные виды продукции. Высокое качество и разумная цена. Мы придерживаемся принципа “качество превыше всего, обслуживание превыше всего, постоянное совершенствование и инновации для удовлетворения клиентов” для управления и “ноль дефектов, ноль жалоб” в качестве цели качества. Для улучшения качества наших услуг, мы предоставляем продукцию хорошего качества по разумной цене.
Добро пожаловать на заказ продукции с нашего завода и, пожалуйста, предоставьте ваши чертежи или свяжитесь с нами, если вам нужны другие требования.
♦ Наши услуги
1. Услуги по проектированию
Наша команда конструкторов имеет опыт работы с карданными валами, связанный с проектированием и разработкой продукции. Если у вас есть какие-либо потребности для вашего нового продукта или вы хотите внести дальнейшие усовершенствования, мы готовы предложить нашу поддержку.
2.Услуги по производству продукции
сырье → Резка → Ковка → Черновая обработка → Дробеструйная обработка → Термообработка → Испытания → Фасонные работы → Очистка→ Сборка→ Упаковка→ Отгрузка
3.Процедура изготовления образцов
Мы можем разработать образец в соответствии с вашими требованиями и постоянно вносить изменения в образец, чтобы удовлетворить ваши потребности.
4.Исследования и разработки
Обычно мы исследуем новые потребности рынка и разрабатываем новую модель, когда на рынке появляются новые автомобили.
5.Контроль качества
Каждый шаг должен быть специально протестирован профессиональным персоналом в соответствии со стандартом ISO9001 и TS16949.
♦FAQ
Q 1: Вы торговая компания или производитель?
A: Мы являемся профессиональным производителем, специализирующимся на производстве
различных серий муфт.
Q 2: Можете ли вы сделать OEM?
Да, мы можем. Мы можем сделать OEM и ODM для всех клиентов с индивидуальными художественными работами в формате PDF или AI.
Q 3:Как долго длится срок поставки?
Обычно это 20-30 дней, если товара нет на складе. Это зависит от количества.
Q 4: Предоставляете ли вы образцы? Бесплатно или за дополнительную плату?
Да, мы можем предложить образец, но не бесплатно. На самом деле у нас очень хороший принцип цены, когда вы делаете оптовый заказ, то стоимость образца будет вычтена.
Q 5: Как долго длится ваша гарантия?
A: Наша гарантия составляет 12 месяцев при нормальных обстоятельствах.
Q 6: Что такое MOQ?
A: Обычно наше MOQ составляет 1шт.
Q 7: Есть ли у вас процедуры проверки для муфты?
A:100% самоинспекция перед упаковкой.
Q 8: Могу ли я посетить ваш завод перед заказом?
A: Конечно, добро пожаловать на наш завод.
Q 9: Какова ваша оплата?
A:1) T/T.
♦ Свяжитесь с нами
Веб-сайт: huadingcoupling
Добавить: No.11 HangZhou Road, Chengnan park, HangZhou City, ZheJiang Province, China
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Materials Used in Manufacturing Flexible Gear Couplings and Their Impact on Performance
Flexible gear couplings are designed to transmit torque while accommodating misalignments and reducing vibrations. The choice of materials for manufacturing these couplings plays a crucial role in their overall performance and suitability for specific applications. Some common materials used in flexible gear couplings include:
- Steel: Steel is a popular material for flexible gear couplings due to its high strength and durability. It can handle substantial torque loads and provides good resistance to wear and fatigue. Steel couplings are commonly used in heavy-duty applications, such as steel mills, mining, and power generation.
- Stainless Steel: Stainless steel is used when corrosion resistance is required, making it suitable for applications in corrosive environments like the marine, chemical, and petrochemical industries.
- Alloy Steel: Alloy steel is used to improve specific properties, such as hardness and heat resistance. It is often employed in high-temperature applications found in steel processing and power generation.
- Cast Iron: Cast iron is known for its excellent wear resistance and damping capabilities. It is used in applications where shock absorption and vibration reduction are critical, such as pumps and compressors.
- Aluminum: Aluminum is lightweight and offers good corrosion resistance, making it suitable for applications where weight reduction is important, such as aerospace and certain industrial machinery.
- Bronze: Bronze is used for its self-lubricating properties and resistance to wear. It is often found in couplings used in low-speed applications, such as conveyor systems.
- Nylon and Plastics: Nylon and other plastics are used in some couplings where electrical isolation and lightweight properties are essential, such as in medical equipment and certain automation systems.
The selection of materials depends on the specific requirements of the application, including torque, speed, temperature, environmental conditions, and the presence of corrosive substances. Proper material selection ensures that the flexible gear coupling can operate efficiently and reliably, providing optimal performance and minimizing maintenance needs.
Handling Torsional Stiffness and Dynamic Balancing in Flexible Gear Couplings
Flexible gear couplings are designed to effectively handle torsional stiffness and dynamic balancing in rotating machinery. Here’s how they achieve this:
- Torsional Stiffness: Flexible gear couplings are engineered to provide a certain level of torsional stiffness while still allowing for some flexibility. This stiffness helps transmit torque efficiently from one shaft to another, ensuring minimal power loss. The flexibility of the coupling allows it to accommodate misalignments and shock loads, reducing the risk of damage to connected equipment.
- Dynamic Balancing: Proper dynamic balancing is crucial in rotating machinery to prevent vibrations that could lead to premature wear and damage. Flexible gear couplings are designed to have symmetrical and evenly distributed masses. This helps minimize any dynamic imbalances that could occur during rotation, resulting in smoother and more stable operation.
The combination of torsional stiffness and dynamic balancing in flexible gear couplings makes them suitable for various industrial applications, providing reliable power transmission while dampening vibrations and accommodating misalignments. It ensures that the connected machinery operates efficiently and with reduced wear and tear, resulting in longer equipment lifespan and enhanced overall system performance.
Proper Installation of Flexible Gear Couplings for Optimal Performance and Reliability
Proper installation of a flexible gear coupling is crucial to ensure its optimal performance, reliability, and longevity. Here are the steps to follow for a successful installation:
- Inspect the Coupling: Before installation, carefully inspect the coupling components, including the hubs, gear teeth, and flexible element, for any damage or defects.
- Clean the Components: Ensure that all components are clean and free from dirt, debris, and any contaminants that could affect the coupling’s performance.
- Check Alignment: Verify that the shafts of the connected equipment are properly aligned within the manufacturer’s recommended tolerances. Misalignment can lead to premature wear and failure of the coupling.
- Grease or Lubricate: Apply the appropriate coupling lubricant or grease to the gear teeth and the flexible element. Lubrication helps reduce friction, heat generation, and wear.
- Assemble the Coupling: Carefully assemble the coupling by aligning the gear teeth of the hubs and the internal sleeve. Follow the manufacturer’s guidelines for the correct orientation and positioning.
- Tighten Fasteners: Gradually tighten the fasteners, such as bolts or screws, in a cross-pattern to ensure even pressure distribution. Do not overtighten, as it can cause deformation of the coupling components.
- Perform a Trial Run: After installation, perform a trial run to check for any abnormalities, unusual noises, or vibrations. Monitor the coupling during the trial run to detect any potential issues.
- Regular Maintenance: Implement a regular maintenance schedule to inspect and lubricate the coupling periodically. Follow the manufacturer’s maintenance guidelines to ensure the coupling’s continued performance and reliability.
- Replace Worn Components: If any components of the coupling show signs of wear or damage during maintenance inspections, replace them promptly to prevent further issues.
It is essential to follow the manufacturer’s installation instructions and guidelines specific to the flexible gear coupling model to achieve the best results. Proper installation enhances the coupling’s ability to handle misalignment, transmit torque efficiently, and ensure reliable operation in the power transmission system.
editor by CX 2024-04-29