Product Description
High Quality
Plastic Pipe Coupling
PVC Pipe Coupling Fitting
UPVC Reducing Coupling
PVC Tube Fitting Coupling
Plastic Flexible Coupling
UPVC Universal Coupling
PN16 Large Diameter Fitting DN15mm – DN400mm
High Quality
Plastic Pipe Coupling
PVC Reducing Coupling Socket
UPVC Pressure Pipe Coupling for Water Supply
DIN Standard
1.0MPa 1.2MPa 1.6MPa
High Quality
Plastic Pipe Coupling
PVC Reducing Coupling Socket
UPVC Pressure Pipe Coupling for Water Supply
DIN Standard
PN10
High Quality
PVC Pipe Fitting for Water Supply DIN Standard Dia.20mm to Dia.500mm PN10
Features
Water Supply
Material : PVC-U
Standard : DIN Standard
Connection : Solvent Joint
SIZE : 20 mm ~ 400 mm
Working Pressure : 1.6 MPa ( PN16 )
Color : Grey
We can supply
Large Diameter
PVC Pipe Fitting
DIN Standard PN10 & PN16 Series for Water Supply
Grey Color
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Can flexible couplings be used in hydraulic and pneumatic systems?
Yes, flexible couplings can be used in both hydraulic and pneumatic systems to connect various components and transmit power or motion. However, the selection of flexible couplings for these systems depends on specific application requirements and operating conditions.
Hydraulic Systems:
- Compensating Misalignment: In hydraulic systems, flexible couplings are used to compensate for misalignment between the driving and driven components, such as pumps, motors, and actuators. Misalignment can occur due to variations in the mounting or movement of components. The flexibility of the coupling allows it to accommodate misalignment while transmitting torque efficiently.
- Vibration Damping: Hydraulic systems can generate vibrations during operation, which can affect the performance and lifespan of connected components. Flexible couplings with vibration-damping properties help reduce the transmission of vibrations, providing smoother operation and minimizing wear on components.
- Reducing Shock Loads: Flexible couplings absorb and dampen shock loads that may occur in hydraulic systems during rapid starts, stops, or pressure fluctuations. By absorbing these shock loads, the coupling protects connected components from potential damage.
- Corrosion Resistance: Hydraulic systems may operate in environments with exposure to hydraulic fluids, which can be corrosive. Flexible couplings made of materials resistant to corrosion, such as stainless steel or specific polymers, are suitable for such applications.
- High Torque Transmission: Hydraulic systems often require high torque transmission between the power source and the driven components. Flexible couplings can handle high torque levels while accommodating angular and axial misalignments.
Pneumatic Systems:
- Compensation for Misalignment: In pneumatic systems, flexible couplings provide compensation for misalignment between components, such as pneumatic cylinders, valves, and rotary actuators. The ability to accommodate misalignment ensures smooth operation and reduces the risk of mechanical stress on the system.
- Minimal Lubrication: Some flexible couplings designed for pneumatic systems require little to no lubrication, making them suitable for applications where oil or grease contamination is undesirable.
- Low Inertia: Pneumatic systems often require components with low inertia to achieve rapid response times. Flexible couplings with low mass and low inertia help maintain the system’s responsiveness and efficiency.
- High Torque Transmission: Pneumatic systems can demand high torque transmission between components, such as in pneumatic rotary actuators. Flexible couplings can transmit torque effectively while compensating for potential misalignments.
- Corrosion Resistance: Pneumatic systems operating in harsh environments may be exposed to moisture or chemicals. Flexible couplings made of corrosion-resistant materials are ideal for such conditions.
Overall, flexible couplings are versatile components that can be used in a wide range of hydraulic and pneumatic applications. When selecting a flexible coupling for a specific system, it’s essential to consider factors such as misalignment compensation, vibration damping, shock absorption, corrosion resistance, torque transmission capability, and compatibility with the system’s operating conditions.
Can flexible couplings be used in high-temperature environments, such as furnaces and kilns?
Flexible couplings can be used in high-temperature environments, such as furnaces and kilns, but the selection of the appropriate coupling is crucial to ensure reliable performance and longevity under these extreme conditions. Here are some key considerations:
- Material Selection: The choice of materials is critical when using flexible couplings in high-temperature applications. Look for couplings made from heat-resistant materials that can withstand the elevated temperatures without experiencing significant degradation. Common materials used for high-temperature couplings include stainless steel, high-temperature alloys, and certain types of elastomers designed for heat resistance.
- Lubrication: High temperatures can cause lubricants to break down or evaporate more quickly. Some flexible couplings may require specialized high-temperature lubricants to ensure smooth operation and reduce wear at elevated temperatures. Check the manufacturer’s recommendations for lubrication in high-temperature environments.
- Thermal Expansion: In high-temperature applications, the equipment and shafts may experience thermal expansion, leading to misalignment. Flexible couplings with higher misalignment capabilities may be necessary to accommodate these thermal effects and prevent additional stress on the system.
- Torsional Stiffness: Consider the required torsional stiffness for the specific application. In high-temperature environments, couplings may experience changes in stiffness due to temperature variations. It is essential to choose a coupling with appropriate torsional characteristics for the intended operating temperature range.
- Application Specifics: Evaluate the specific operating conditions of the furnace or kiln, including the maximum and fluctuating temperatures, vibration levels, and potential exposure to chemicals or other harsh elements. Choose a coupling that can withstand these conditions without compromising performance or safety.
- Coupling Type: Different types of flexible couplings offer varying degrees of heat resistance and performance capabilities. For example, certain types of disc couplings or metal bellows couplings are more suitable for high-temperature environments due to their robust construction and resistance to heat.
- Regular Maintenance: In high-temperature applications, couplings may be subject to more stress and wear. Regular inspection and maintenance are essential to monitor the coupling’s condition, lubrication, and alignment to ensure it continues to function optimally in the challenging environment.
Overall, flexible couplings can be utilized in high-temperature environments, but it is vital to choose a coupling specifically designed and rated for these conditions. Working closely with coupling manufacturers and considering the specific demands of the application will help ensure that the selected coupling can handle the challenges posed by furnaces, kilns, and other high-temperature equipment, providing reliable power transmission and contributing to the overall efficiency and safety of the system.
Can you explain the different types of flexible coupling designs available?
There are several types of flexible coupling designs available, each with its unique construction and characteristics. These designs are tailored to meet specific application requirements and address different types of misalignment and torque transmission needs. Here are some of the most common types of flexible couplings:
- Jaw Couplings: Jaw couplings consist of two hubs with curved jaws and an elastomer spider placed between them. The spider acts as a flexible element and can compensate for angular and parallel misalignment. Jaw couplings are widely used in various industrial applications due to their simple design and effectiveness in handling misalignment and vibration damping.
- Disc Couplings: Disc couplings use thin metallic discs with a series of alternating slits and flanges to connect the shafts. The disc coupling design allows for excellent misalignment compensation, including angular, parallel, and axial misalignment. Disc couplings are known for their high torsional stiffness and precise torque transmission capabilities.
- Gear Couplings: Gear couplings consist of toothed hubs connected by an external sleeve with gear teeth. They are well-suited for applications with high torque and moderate misalignment. Gear couplings offer good misalignment compensation and high torque capacity, making them popular in heavy-duty industrial applications.
- Beam Couplings: Beam couplings use a single piece of flexible material, often a metal beam, to connect the shafts. The material’s flexibility allows for angular and axial misalignment compensation. Beam couplings are compact, lightweight, and provide low inertia, making them suitable for applications with high-speed requirements.
- Bellows Couplings: Bellows couplings consist of a bellows-like flexible structure that connects the two hubs. They can compensate for angular, parallel, and axial misalignment. Bellows couplings are known for their high torsional stiffness and ability to maintain constant velocity transmission.
- Oldham Couplings: Oldham couplings use three discs, with the middle one having a perpendicular slot. This design allows for angular misalignment compensation while transmitting torque between the hubs. Oldham couplings are often used when electrical isolation between shafts is required.
Each flexible coupling design has its strengths and limitations, and the choice depends on factors such as the application’s torque requirements, misalignment conditions, operating environment, and speed. Proper selection of the coupling type ensures optimal performance, efficiency, and reliability in various mechanical systems and rotating machinery.
editor by CX 2024-05-17
China Standard 19mm Flexible Woodon China Gear Universal Coupling SWC-I120b-295, SWC-I100dh-304+30, SWC-I120b-295
Product Description
| Product Name | Cardan Shaft |
| Product Model | SWC-I75A-335+40 |
| Main Material | 35CrMo or 45# Steel |
| Nominal Torque | 500 N.M |
| Normal Length | 335 mm |
| Length Compensation | 40 mm |
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Compensation for Axial, Angular, and Parallel Misalignments with Flexible Gear Couplings
Flexible gear couplings are known for their ability to accommodate various types of misalignments, including axial, angular, and parallel misalignments. Here’s how they compensate for each type:
- Axial Misalignment: Axial misalignment occurs when the two shafts move closer or farther away from each other along the axis of rotation. Flexible gear couplings can absorb this type of misalignment through their flexible design, allowing the gear teeth to articulate and adjust to the axial movement without transmitting harmful forces to the connected equipment.
- Angular Misalignment: Angular misalignment occurs when the two shafts are not collinear and form an angle with each other. Flexible gear couplings can accommodate angular misalignment by allowing the gear teeth to articulate and flex as the shafts are angularly displaced. This flexibility ensures that torque transmission remains smooth and minimizes stress on the coupling and connected equipment.
- Parallel Misalignment: Parallel misalignment happens when the two shafts are offset horizontally while maintaining parallelism. Flexible gear couplings can handle this misalignment by utilizing their flexible elements to adjust to the lateral displacement of the shafts. The ability to compensate for parallel misalignment prevents excessive forces from being transmitted to the machinery, protecting it from damage.
Thanks to their design and material properties, flexible gear couplings provide a reliable solution for compensating for axial, angular, and parallel misalignments, making them suitable for a wide range of applications in various industries.
Handling Torsional Stiffness and Dynamic Balancing in Flexible Gear Couplings
Flexible gear couplings are designed to effectively handle torsional stiffness and dynamic balancing in rotating machinery. Here’s how they achieve this:
- Torsional Stiffness: Flexible gear couplings are engineered to provide a certain level of torsional stiffness while still allowing for some flexibility. This stiffness helps transmit torque efficiently from one shaft to another, ensuring minimal power loss. The flexibility of the coupling allows it to accommodate misalignments and shock loads, reducing the risk of damage to connected equipment.
- Dynamic Balancing: Proper dynamic balancing is crucial in rotating machinery to prevent vibrations that could lead to premature wear and damage. Flexible gear couplings are designed to have symmetrical and evenly distributed masses. This helps minimize any dynamic imbalances that could occur during rotation, resulting in smoother and more stable operation.
The combination of torsional stiffness and dynamic balancing in flexible gear couplings makes them suitable for various industrial applications, providing reliable power transmission while dampening vibrations and accommodating misalignments. It ensures that the connected machinery operates efficiently and with reduced wear and tear, resulting in longer equipment lifespan and enhanced overall system performance.
Flexible Gear Coupling: Function and Operation
A flexible gear coupling is a type of mechanical coupling used to connect two shafts in a power transmission system. It consists of two hubs with external gear teeth and an elastomeric flexible element between them. The flexible element can be made of materials such as polyurethane, rubber, or synthetic materials with high torsional flexibility and damping properties.
The function of a flexible gear coupling is to transmit torque between the connected shafts while accommodating misalignments and absorbing shocks and vibrations. When the shafts are misaligned due to angular, parallel, or axial displacements, the flexible element allows the hubs to move relative to each other, thus minimizing the transmission of misalignment forces to the connected machinery.
The operation of a flexible gear coupling involves the following steps:
- The torque from the driving shaft is transmitted to the first hub with external gear teeth.
- The external gear teeth on the first hub mesh with the internal gear teeth on the flexible element.
- As the flexible element deforms under torque and misalignment, it allows the second hub to rotate while maintaining contact with the first hub.
- The torque is then transmitted from the flexible element to the second hub, which drives the driven shaft.
The flexibility of the elastomeric element in a flexible gear coupling allows it to dampen vibrations and shocks that may occur during operation, thereby protecting the connected equipment from potential damage. Additionally, its ability to accommodate misalignment reduces stress on the shafts and bearings, extending the life of the power transmission system.
editor by CX 2024-05-17
China Good quality Cast Iron Flexible Jaw Coupling for General Shaft Connection (L035)
Product Description
JAW coupling,
1. The couplings offer a range of hub and element selection to meet different demands.
2. They can absorb shock and cater for incidental misalignment and damp out small amplitude vibrations.
3. NBR, Urethane, Hytrel elements.
4. Customized requirement is available.
| Element material | Rubber | Urethane | Hytrel | Brozen |
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Can flexible couplings be used in food processing and pharmaceutical industries?
Yes, flexible couplings can be used in both the food processing and pharmaceutical industries under certain conditions. These industries have stringent requirements for equipment used in their processes, including hygienic design, cleanliness, and resistance to contamination. Here’s how flexible couplings can be used in these industries:
- Hygienic Design: In food processing and pharmaceutical applications, flexible couplings with hygienic designs are essential to prevent the accumulation of food particles, dust, or other contaminants. Stainless steel or FDA-approved materials are commonly used to ensure compliance with hygiene standards and ease of cleaning.
- Cleanability: The equipment used in food processing and pharmaceutical industries must be easily cleanable to maintain product purity. Flexible couplings with smooth surfaces and no crevices or pockets that can trap particles are preferred.
- Chemical Resistance: Some food processing and pharmaceutical applications involve the use of cleaning agents or chemicals. Flexible couplings must be resistant to these chemicals to prevent degradation and ensure long-term reliability.
- Corrosion Resistance: In food processing and pharmaceutical environments, equipment is often exposed to washdowns and sanitizing solutions. Flexible couplings made of corrosion-resistant materials can withstand these conditions and maintain their performance over time.
- Compliance with Standards: The food processing and pharmaceutical industries are subject to strict regulations and standards. Flexible couplings used in these industries should comply with relevant industry standards, such as FDA, EHEDG, or NSF standards.
- Non-Toxic Materials: Flexible couplings used in direct contact with food or pharmaceutical products must be made of non-toxic materials that will not contaminate the process.
- Resistant to Temperature Extremes: Some food and pharmaceutical processes involve extreme temperatures. Flexible couplings must be capable of withstanding high and low temperatures without compromising their integrity.
When selecting flexible couplings for food processing and pharmaceutical applications, it is essential to work closely with manufacturers and suppliers who understand the industry’s unique requirements. Customized solutions may be necessary to ensure that the couplings meet the specific needs of the application and comply with industry standards.
Summary: Flexible couplings can be used in food processing and pharmaceutical industries when they meet the necessary hygiene, cleanability, chemical resistance, corrosion resistance, compliance with standards, and temperature resistance requirements. Proper selection and application of flexible couplings can contribute to the efficiency and reliability of equipment in these critical industries.
What are the differences between flexible couplings and rigid couplings in terms of performance?
Flexible couplings and rigid couplings are two distinct types of couplings used in mechanical systems, and they differ significantly in terms of performance and applications.
- Torsional Flexibility: The primary difference between flexible and rigid couplings lies in their ability to handle misalignments and torsional flexibility. Flexible couplings are designed with elements, such as elastomeric inserts or metal bellows, that can deform or twist to accommodate shaft misalignments, angular offsets, and axial movements. On the other hand, rigid couplings do not have any flexibility and maintain a fixed connection between the shafts, which means they cannot compensate for misalignment.
- Misalignment Compensation: Flexible couplings can absorb and mitigate misalignment between shafts, reducing stress and wear on connected components. In contrast, rigid couplings require precise alignment during installation, and any misalignment can lead to increased loads on the shafts and bearings, potentially leading to premature failure.
- Vibration Damping: Flexible couplings, especially those with elastomeric elements, offer damping properties that can absorb and dissipate vibrations. This damping capability reduces the transmission of vibrations and shocks through the drivetrain, improving the overall system performance and protecting connected equipment. Rigid couplings, being solid and without damping elements, do not provide this vibration damping effect.
- Backlash: Flexible couplings can have some degree of backlash due to their flexibility, particularly in certain designs. Backlash is the play or free movement between connected shafts. In contrast, rigid couplings have minimal or no backlash, providing a more precise and immediate response to changes in rotational direction.
- Torque Transmission: Rigid couplings are more efficient in transmitting torque since they do not have any flexible elements that can absorb some torque. Flexible couplings, while capable of transmitting substantial torque, may experience some power loss due to the deformation of their flexible components.
- Applications: Flexible couplings are widely used in applications that require misalignment compensation, damping, and shock absorption, such as pumps, motors, and industrial machinery. On the other hand, rigid couplings are used in situations where precise alignment is critical, such as connecting shafts of well-aligned components or shafts that require synchronous operation, like in some encoder applications.
In summary, flexible couplings excel in applications where misalignment compensation, vibration damping, and shock absorption are required. They are more forgiving in terms of alignment errors and can accommodate dynamic loads. Rigid couplings, on the other hand, are used in situations where precise alignment and zero backlash are essential, ensuring direct and immediate power transmission between shafts.
Can flexible couplings be used in both horizontal and vertical shaft arrangements?
Yes, flexible couplings can be used in both horizontal and vertical shaft arrangements. The design of flexible couplings allows them to accommodate misalignment and compensate for angular, parallel, and axial displacements between the shafts, making them suitable for various shaft orientations.
Horizontal Shaft Arrangements:
In horizontal shaft arrangements, where the shafts are parallel to the ground or horizontal plane, flexible couplings are commonly used to connect two rotating shafts. These couplings help transmit torque from one shaft to another while accommodating any misalignment that may occur during operation. Horizontal shaft arrangements are common in applications such as pumps, compressors, conveyors, and industrial machinery.
Vertical Shaft Arrangements:
In vertical shaft arrangements, where the shafts are perpendicular to the ground or vertical plane, flexible couplings are also applicable. Vertical shafts often require couplings that can handle the additional weight and forces resulting from gravity. Flexible couplings designed for vertical applications can support the weight of the rotating equipment while allowing for some axial movement to accommodate thermal expansion or other displacements. Vertical shaft arrangements are commonly found in applications such as pumps, gearboxes, turbines, and some marine propulsion systems.
Considerations for Vertical Shaft Arrangements:
When using flexible couplings in vertical shaft arrangements, there are a few additional considerations to keep in mind:
- Thrust Load: Vertical shafts can generate thrust loads, especially in upward or downward direction. The flexible coupling should be selected based on its capacity to handle both radial and axial loads to accommodate these forces.
- Lubrication: Some vertical couplings may require additional lubrication to ensure smooth operation and reduce wear, particularly if they are exposed to high axial loads or extended vertical shafts.
- Support and Bearing: Proper support and bearing arrangements for the vertical shaft are essential to prevent excessive shaft deflection and ensure the flexible coupling functions correctly.
Overall, flexible couplings are versatile and adaptable to various shaft orientations, providing efficient power transmission and misalignment compensation. Whether in horizontal or vertical arrangements, using the appropriate flexible coupling design and considering the specific application requirements will help ensure reliable and efficient operation.
editor by CX 2024-05-17
China supplier Precision Parts Manufacturing Actory Direct Sales Coupling Gear Coupling Custom Production Floating Transmission Coupling gear coupling
Product Description
Precision Parts Manufacturing Actory Direct Sales Coupling Gear Coupling Custom Production Floating Transmission Coupling
Product Details
Advantages of CHINAMFG CNC Machining Services
- Efficient CNC machining factory for mass production rapid prototyping service
- Average 7 days turnaround time and 99.85% on time delivery
- Multiple options of machining materials to meet specific properties.
- Fast free quotation within 24 hours after inquiry
- High customer satisfaction and loyalty
- Rich design and manufacturing experience
If you are looking for quality CNC machining services near me, our low cost CNC custom machining will review the design, build your quote, assess the cost and get your non-metal or metal fabrication parts into production orderly and efficiently.
Our Advantages
We have experienced team for CNC machining service, advanced technology, excellent equipment, strict management is the foundation of the company’s continuous development and expansion, and the precision CNC machined products win the trust of customers. We believe that through our continuous efforts and pursuit, we will be able to achieve mutual benefit and CHINAMFG with our customers!
Applications
Applications of CHINAMFG CNC Machining Services
CNC machining parts are all around you, they may be important components of your car and also can perform vital functions in your electrical equipment. CHINAMFG is an accomplished CNC supplier that engaged in a broad range of CNC machining applications.
| Manufacturing Process | Milling, Turning, Grinding, Fast/Midium/Slow Wire EDM, Welding, Metal Plate, Etc. |
| Material | SUS, SPCC/SGCC, copper/brass, aluminum, ABS, plastic, rubber for option (according to customer’s requirements for special material) |
| Surface Treatment | Galvanized (zinc-plated, nickel-plated, chrome-plated, silver-plated), powder coating/oil painting, polishing (mirror polishing, electrolytic polishing), brushing, sand blasting, anodizing etc |
| Tolerance | +/-0.01mm or special requirements |
| Package | PE Bag, Paper carton box, plywood case/pallet/crate |
| Application | Auto parts, electronic products, power supply, industry cabinet, construction etc |
| Quality Control | ISO9001 |
| Drawing File Format | Solidworks, Pro/E, Auto CAD, PDF |
| Features |
|
| Inspection | IQC, PQC, FQC, OQA |
| Delivery time | 10-15days |
| Quality Insurance | One Year |
Company Profile
Junying Metal Manufacturing Co., Limited was founded in 2005, with a registered capital of 3 million, and now has more than 100 employees. We are 1 of the China best CNC machining companies, specialize in low cost OEM CNC machining parts manufacturing. The products are mainly used in medical, electronic, aerospace, mechanical, communication, toys, intelligent equipment and other industries.
We have invested a lot quality and production environments. In 2015, We passed the quality system review of SGS Company and got the first “ISO9001:2015” certificate. In 2016, we passed the environment system review of SGS Company. CHINAMFG has carefully implemented each regulation in management details in accordance with ISO, and fully guaranteed the CNC machining product quality and customer satisfaction.
Production Process
How Does CNC Machining Work?
CNC machining process generates a part on a CNC machine from a computer design file. The process will go through:
- Load the CAD (Computer Aided Design) file into CAM (Computer Aided Manufacturing) software
- Determine tool paths based on the part geometry
- CAM software create digital instructions or G-Code tells machine what to do and how to do
- CNC machines take the execute the operations as the programming language
Packaging Details
Each product packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement.
Logistics
We prefer DHL or TNT express or other air freight between 1kg-100kg.
we prefer sea freight more than 100kg or more than 1CBM
As per customized specifications.
Payment
We accept payment by T/T, PayPal.
FAQ
Q: What do I need for offering a quote?
A: Please offer us 2D or 3D drawings (with material, dimension, tolerance, surface treatment and another technical requirement, etc.), quantity, application, or samples. Then we will quote the best price within 24h.
Q: What is your MOQ?
A: MOQ depends on our client’s needs, besides, we welcome trial orders before mass production.
Q: What is the production cycle?
A: It varies a lot depending on product dimension, technical requirements, and quantity. We always try to meet customers’ requirements by adjusting our workshop schedule.
Q: What kind of payment terms do you accept?
A.: T/T, PayPal.
Q: Is it possible to know how is my product going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q: If you make poor quality goods, will you refund our fund?
A: We make products according to drawings or samples strictly until they reach your 100% satisfaction. And actually we won’t take a chance to do poor quality products. We are proud of keeping the spirit of good quality.
For more questions, please send an inquiry or e-mail or call us! Thanks!
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Are There Any Safety Considerations When Using Gear Couplings in Rotating Machinery?
Yes, there are several safety considerations to keep in mind when using gear couplings in rotating machinery:
- Guarding: It is essential to provide adequate guarding around gear couplings and other rotating parts to prevent accidental contact with moving components. Proper guarding helps protect personnel from potential entanglement, pinch points, or other hazards.
- Maintenance and Inspection: Regular maintenance and inspection of gear couplings are critical to ensure their safe and reliable operation. This includes checking for signs of wear, lubrication levels, and any abnormalities in the coupling’s performance.
- Lubrication: Proper lubrication of the gear coupling is essential to reduce friction, wear, and heat generation. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricant type.
- Temperature Monitoring: In high-speed or high-temperature applications, it is advisable to monitor the temperature of the gear coupling during operation. Excessive heat can indicate issues with lubrication or alignment that need immediate attention.
- Alignment: Ensure proper alignment of the connected shafts and gear coupling during installation. Misalignment can lead to increased wear, vibration, and premature failure of the coupling.
- Torque and Speed Limitations: Adhere to the specified torque and speed limitations provided by the gear coupling manufacturer. Operating the coupling beyond its rated capacity can result in failures and safety hazards.
- Emergency Shutdown: Machinery equipped with gear couplings should have an accessible and effective emergency shutdown mechanism to quickly stop the equipment in case of emergencies.
- Training: Provide proper training to personnel who work with or around machinery equipped with gear couplings. Training should cover safety protocols, coupling maintenance procedures, and the potential hazards associated with the equipment.
- Replace Damaged Couplings: If a gear coupling shows signs of damage, excessive wear, or malfunction, it should be replaced promptly to prevent potential accidents or equipment breakdowns.
Following these safety considerations can help ensure the safe and efficient operation of rotating machinery equipped with gear couplings. Regular maintenance, adherence to safety guidelines, and proper training contribute to a safer working environment and prolong the service life of gear couplings and the connected equipment.
editor by CX 2024-05-17
China Professional Factory Price ISO2531 Ductile Cast Iron Flexible Flange Adaptor Coupling
Product Description
Ductile Iron Compact Universal Flexible Flange Adaptor EN 14525 ISO 2531 EN 545 EN598 For Water Or Sewerage Pipeline Projects
Description
CHINAMFG can supply Compact Universal Flanged Adaptors with the most reasonable design in the market, according to EN 14525, ISO2531,EN545, EN598, from DN40 to DN600. Universal flanged adaptors are suitable for jointing plain-ended pipes with same or different materials and same or different outside diameters within the pipe O.D. ranges
|
Name |
Compact Universal Flexible Flange Adaptor |
|
Material |
Body:Ductile iron grade 500-7/ 450-12 in accordance with ISO 1083 or 70-50-05/65-45-12 with ASTM A536 Gland: Ductile Iron grade 500-7/450-10 in accordance with ISO 1083 or 70-50-05/65-45-12 with ASTM A536 |
|
Flange |
PN10, PN16 or PN25 drilling in accordance with ISO 7005-2/EN 1092-2. |
|
Working Pressure |
16 Bar or 250 CHINAMFG |
|
Fluid Temperature |
0°C-50°C, excluding frost. |
|
Allowed Angular Deflection |
3° |
|
Joint Gap |
19mm |
|
Coating |
External Coatings: Liquid epoxy resin painting; Epoxy applied by FBE; According to customers’ requirements |
|
Reference Rules |
Designed and tested in accordance with EN14525, ANSI/AWWA C219 and EN545 |
Universal Flanged Adaptors, designed by experienced engineers in CHINAMFG in 2571 and applied the patent,
with wide range tolerance on O.D. (up to 24mm).
Universal Flanged Adaptors are suitable for jointing plain-ended pipes with same or different materials and same or different outside diameters within the pipe O.D. ranges. It can be connected with a variety of pipes, as long as the OD of the pipe connected is within the range, especially the DI, CI and PVC pipes, which are considered during the designing.For example, If the connector range is 108-128, then you can connect all pipes within the outer diameter of the pipe, iron pipe, PVC, PE, steel pipe, cement pipe, etc.
The circumferential ribbed, specially profiled gaskets in the high quality material, provide for smooth installation by minimizing contact friction and restrict to pull out.
The gasket also provide a leak tight seal across the O.D. range per nominal size and still allow for thermal expansion and contraction of the pipe (up to 5mm per gasket), facilitated through gasket deformation.
Wide flange sealing surface.
D Bolts to avoid turning during tightening the bolts.
CHINAMFG FA with the further more reasonable sizes and ranges, can allow the main pipe sizes in the most reasonable location, and the gasket can be at the perfect situation after assembled, which reduced the risk of leakage when the pipe OD at the minimum range and reduced the workload of tightening the bolts hardly.
Accessories: including gland, gasket, bolt, etc.
Features: 1 ends are connected to the pipe socket, the other is connected with a flange, which can be connected to different materials in the range at the same time.
Package
Packing: Different package CHINAMFG your request,like wood cases&pallets,ply-wood crates&pallets,steel crates&pallets and etc.
Quality Control
Company Profile
CHINAMFG has continually invested in better technology and production facilities. More than 4,000 patterns
are ready. We are capable to finish all the production processes from moulding, shot-blasting, machining, coating to packaging. We have over 100,000 m2 foundry land including:
-10,000 m2 of the pattern, sand mixing, polishing, machining, hydraulic pressure, coating, packaging workshops;
-4,000 m2 of 3 green sand moulding workshops and 1 resin sand moulding workshops;
-3,000 m2 of automatic moulding machine line and epoxy coating line
-professional laboratory
-machining shop
-and our own tooling shop
Strict process and operating regulations together with perfect quality assurance system making every production step under control. All the products are subject to tests and inspections including composition analysis, metallographic examination, dimension & surface finish inspection, ring test, tensile test, hardness test, hydrostatic test, CHINAMFG and coating test to be sure that the products meet the requirements of the standards.
Since 2009, CHINAMFG Pipeline has developed from a pipes & fittings seller to a professional project solution provider, including the 1 stop service and solution from pipes, fittings, couplings & flanged adaptors, valves, fire hydrants, to water CHINAMFG and accessories.
SYI products have served 111 countries CHINAMFG up to now!
Most of these customers cooperated with CHINAMFG for more than 20 years!
We value long term cooperation relationship mostly!
Welcome to send us an inquiry for more details and price!!!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How do flexible couplings handle shaft misalignment in rotating equipment?
Flexible couplings are designed to handle shaft misalignment in rotating equipment, providing several key features that allow them to accommodate misalignment effectively. Here’s how they work:
- Angular Misalignment: Flexible couplings can handle angular misalignment, which occurs when the axes of the connected shafts are not perfectly aligned. The coupling’s flexible elements allow for slight angular deviation, ensuring that the torque can still be transmitted smoothly between the shafts.
- Parallel Misalignment: Parallel misalignment occurs when the connected shafts are not perfectly in line but run parallel to each other. Flexible couplings can compensate for this misalignment by utilizing their ability to flex or slide, allowing the shafts to remain connected while maintaining rotational integrity.
- Axial Misalignment: Axial misalignment refers to the situation where the connected shafts have a slight axial displacement. Some flexible couplings have specific designs to handle axial misalignment, allowing for limited movement along the axial direction without compromising the connection between the shafts.
- Double Flexing: Certain types of flexible couplings, such as the double-flexing couplings, can accommodate both angular and parallel misalignments simultaneously. These couplings use two sets of flexible elements to achieve this capability, providing a higher degree of misalignment compensation.
Overall, the flexibility of the coupling’s material and design allows it to bend, flex, or slide in response to the misalignment, reducing the stress on the connected equipment and ensuring smooth power transmission. By accommodating misalignment, flexible couplings help prevent premature wear, reduce vibration, and extend the service life of the rotating equipment.
Can flexible couplings be used in high-temperature environments, such as furnaces and kilns?
Flexible couplings can be used in high-temperature environments, such as furnaces and kilns, but the selection of the appropriate coupling is crucial to ensure reliable performance and longevity under these extreme conditions. Here are some key considerations:
- Material Selection: The choice of materials is critical when using flexible couplings in high-temperature applications. Look for couplings made from heat-resistant materials that can withstand the elevated temperatures without experiencing significant degradation. Common materials used for high-temperature couplings include stainless steel, high-temperature alloys, and certain types of elastomers designed for heat resistance.
- Lubrication: High temperatures can cause lubricants to break down or evaporate more quickly. Some flexible couplings may require specialized high-temperature lubricants to ensure smooth operation and reduce wear at elevated temperatures. Check the manufacturer’s recommendations for lubrication in high-temperature environments.
- Thermal Expansion: In high-temperature applications, the equipment and shafts may experience thermal expansion, leading to misalignment. Flexible couplings with higher misalignment capabilities may be necessary to accommodate these thermal effects and prevent additional stress on the system.
- Torsional Stiffness: Consider the required torsional stiffness for the specific application. In high-temperature environments, couplings may experience changes in stiffness due to temperature variations. It is essential to choose a coupling with appropriate torsional characteristics for the intended operating temperature range.
- Application Specifics: Evaluate the specific operating conditions of the furnace or kiln, including the maximum and fluctuating temperatures, vibration levels, and potential exposure to chemicals or other harsh elements. Choose a coupling that can withstand these conditions without compromising performance or safety.
- Coupling Type: Different types of flexible couplings offer varying degrees of heat resistance and performance capabilities. For example, certain types of disc couplings or metal bellows couplings are more suitable for high-temperature environments due to their robust construction and resistance to heat.
- Regular Maintenance: In high-temperature applications, couplings may be subject to more stress and wear. Regular inspection and maintenance are essential to monitor the coupling’s condition, lubrication, and alignment to ensure it continues to function optimally in the challenging environment.
Overall, flexible couplings can be utilized in high-temperature environments, but it is vital to choose a coupling specifically designed and rated for these conditions. Working closely with coupling manufacturers and considering the specific demands of the application will help ensure that the selected coupling can handle the challenges posed by furnaces, kilns, and other high-temperature equipment, providing reliable power transmission and contributing to the overall efficiency and safety of the system.
What role does a flexible coupling play in reducing downtime and maintenance costs?
A flexible coupling plays a significant role in reducing downtime and maintenance costs in industrial machinery and rotating equipment. Here are the key ways in which flexible couplings contribute to these benefits:
- Misalignment Compensation: One of the primary functions of a flexible coupling is to accommodate misalignment between two connected shafts. Misalignment can occur due to various factors such as thermal expansion, foundation settling, or manufacturing tolerances. By allowing for misalignment, flexible couplings reduce the transmission of harmful forces and stresses to connected components, minimizing wear and preventing premature failures that could lead to costly downtime and repairs.
- Vibration Damping: Flexible couplings have inherent damping properties due to the elastomeric or flexible elements they incorporate. These elements absorb and dissipate vibration and shock loads that may arise from the operation of rotating machinery. By dampening vibrations, flexible couplings protect the connected equipment from excessive wear and fatigue, extending their service life and reducing the need for frequent maintenance or replacement.
- Shock Load Absorption: In applications where sudden loads or shocks are common, such as in heavy machinery or high-speed equipment, flexible couplings act as shock absorbers. They can absorb and dissipate the impact energy, preventing damage to the machinery and minimizing downtime caused by unexpected failures or breakdowns.
- Easy Installation and Alignment: Flexible couplings are designed for ease of installation and alignment. Unlike rigid couplings that require precise shaft alignment, flexible couplings can tolerate some degree of misalignment during installation. This feature simplifies the setup process, reduces installation time, and lowers the risk of misalignment-related issues, ultimately minimizing downtime during initial installation or replacement of couplings.
- Reduced Maintenance Frequency: The ability of flexible couplings to handle misalignment and dampen vibrations results in reduced wear on bearings, seals, and other connected components. Consequently, the frequency of maintenance intervals can be extended, reducing the need for frequent inspections and component replacements. This directly translates to lower maintenance costs and less downtime for maintenance tasks.
- Equipment Protection: By reducing the transmission of shock loads and vibrations, flexible couplings act as protective barriers for connected equipment. They help prevent catastrophic failures and subsequent damage to expensive machinery, avoiding unplanned shutdowns and costly repairs.
Overall, flexible couplings are critical components that improve the reliability and longevity of rotating equipment. Their ability to handle misalignment, dampen vibrations, and protect against shock loads contributes to reduced downtime, lower maintenance costs, and increased productivity in industrial applications.
editor by CX 2024-05-16
China Best Sales Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
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Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
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Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
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Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Materials Used in Manufacturing Flexible Gear Couplings and Their Impact on Performance
Flexible gear couplings are designed to transmit torque while accommodating misalignments and reducing vibrations. The choice of materials for manufacturing these couplings plays a crucial role in their overall performance and suitability for specific applications. Some common materials used in flexible gear couplings include:
- Steel: Steel is a popular material for flexible gear couplings due to its high strength and durability. It can handle substantial torque loads and provides good resistance to wear and fatigue. Steel couplings are commonly used in heavy-duty applications, such as steel mills, mining, and power generation.
- Stainless Steel: Stainless steel is used when corrosion resistance is required, making it suitable for applications in corrosive environments like the marine, chemical, and petrochemical industries.
- Alloy Steel: Alloy steel is used to improve specific properties, such as hardness and heat resistance. It is often employed in high-temperature applications found in steel processing and power generation.
- Cast Iron: Cast iron is known for its excellent wear resistance and damping capabilities. It is used in applications where shock absorption and vibration reduction are critical, such as pumps and compressors.
- Aluminum: Aluminum is lightweight and offers good corrosion resistance, making it suitable for applications where weight reduction is important, such as aerospace and certain industrial machinery.
- Bronze: Bronze is used for its self-lubricating properties and resistance to wear. It is often found in couplings used in low-speed applications, such as conveyor systems.
- Nylon and Plastics: Nylon and other plastics are used in some couplings where electrical isolation and lightweight properties are essential, such as in medical equipment and certain automation systems.
The selection of materials depends on the specific requirements of the application, including torque, speed, temperature, environmental conditions, and the presence of corrosive substances. Proper material selection ensures that the flexible gear coupling can operate efficiently and reliably, providing optimal performance and minimizing maintenance needs.
Potential Causes of Failure in Flexible Gear Couplings and Prevention
Flexible gear couplings, like any mechanical component, may experience failures if not properly maintained or operated. Some potential causes of failure and ways to prevent them include:
- Misalignment: Misalignment between the shafts can cause excessive stress on the coupling components, leading to failure. Regularly check and align the shafts to ensure they are properly aligned within specified tolerances.
- Overloading: Exceeding the rated torque capacity of the coupling can result in premature failure. Always operate within the recommended torque limits and avoid sudden shock loads.
- Poor Lubrication: Inadequate or improper lubrication can lead to increased friction, wear, and overheating. Follow the manufacturer’s guidelines for lubrication frequency and use the correct type of lubricant.
- Corrosion: Exposure to corrosive environments can degrade the coupling’s material over time. Select couplings made from corrosion-resistant materials or use protective coatings when necessary.
- Fatigue: Cyclic loading and continuous operation can cause fatigue failure in flexible gear couplings. Ensure the coupling is rated for the application’s required number of cycles and replace it if it shows signs of fatigue or wear.
- Temperature: Operating the coupling at temperatures beyond its limits can lead to material degradation and reduced performance. Check the coupling’s temperature rating and operate within the specified range.
Regular inspection, maintenance, and adherence to the manufacturer’s guidelines are essential to prevent failure and ensure the reliable performance of flexible gear couplings. Implementing preventive measures can extend the couplings’ lifespan, minimize downtime, and enhance the overall efficiency of the machinery they are part of.
Flexible Gear Coupling: Function and Operation
A flexible gear coupling is a type of mechanical coupling used to connect two shafts in a power transmission system. It consists of two hubs with external gear teeth and an elastomeric flexible element between them. The flexible element can be made of materials such as polyurethane, rubber, or synthetic materials with high torsional flexibility and damping properties.
The function of a flexible gear coupling is to transmit torque between the connected shafts while accommodating misalignments and absorbing shocks and vibrations. When the shafts are misaligned due to angular, parallel, or axial displacements, the flexible element allows the hubs to move relative to each other, thus minimizing the transmission of misalignment forces to the connected machinery.
The operation of a flexible gear coupling involves the following steps:
- The torque from the driving shaft is transmitted to the first hub with external gear teeth.
- The external gear teeth on the first hub mesh with the internal gear teeth on the flexible element.
- As the flexible element deforms under torque and misalignment, it allows the second hub to rotate while maintaining contact with the first hub.
- The torque is then transmitted from the flexible element to the second hub, which drives the driven shaft.
The flexibility of the elastomeric element in a flexible gear coupling allows it to dampen vibrations and shocks that may occur during operation, thereby protecting the connected equipment from potential damage. Additionally, its ability to accommodate misalignment reduces stress on the shafts and bearings, extending the life of the power transmission system.
editor by CX 2024-05-16
China Good quality Machinery Part Roller Chain Coupling Aluminum Case with Sprockets Shaft Flexible Coupling Kc 4012-10020
Product Description
Product Description
The roller chain coupling is a flexible coupling of amazingly simple construction. It consists of a combination of 1 coupling chain and a pair of coupling sprockets. Flexible and strong, the roller chain coupling is suitable for a wide range of coupling applications.
Roller chain coupling can used for the environment which with high temperature, wet and dirty conditions. It is not suitable for the occasion which is in high speed and with strong impact load. Roller chain coupling should working with excellent lubrication and protection cover conditions.
The common chain coupling includes double roller chain coupling, single row roller chain coupling, tooth shape chain coupling, nylon chain coupling. Its scale is compact and its weight is light. But roller chain coupling don’t have high requirement to installation precision.
Generally speaking, it is usually in long service life. Production line equipment for various kinds of frozen food and dehydrated vegetables should transport by stainless steel chain. Roller chains are widely applied to household, industrial and agricultural machinery, includes conveyor, drawing machine, printing machine, automobile, motorcycle and bicycle.
Main Features
1.Simple structure,easy assembly and disassembly.
2.Light weight,and long service life.
3.Have a certain ability to compensate for installation less precision.
4.Suitable for high temperature,wet and dusty industrial environment.
5.Can not for high speed,violent vibration.
Techncial Date
| KASIN No. | Chain Type | d | L | G | S | D | H | C | Weight/Kg | A | B | Casing Weight/Kg | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 3012 | 06B-2 × 12 | 12~16 | 64.8 | 29.8 | 5.2 | 35 | 45 | 10.2 | 0.31 | 69 | 63 | 0.22 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 4012 | 40-2 × 12 | 12~22 | 79.4 | 36 | 7.4 | 35 | 62 | 14.4 | 0.73 | 77 | 72 | 0.3 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 4014 | 40-2 × 14 | 12~28 | 79.4 | 36 | 7.4 | 43 | 69 | 14.4 | 1.12 | 84 | 75 | 0.31 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 4016 | 40-2 × 16 | 14~32 | 87.4 | 40 | 7.4 | 50 | 77 | 14.4 | 1.5 | 92 | 72 | 0.35 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 5014 | 50-2 × 14 | 15~35 | 99.7 | 45 | 9.7 | 55 | 86 | 18.1 | 2.15 | 101 | 85 | 0.47 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 5016 | 50-2 × 16 | 16~40 | 99.7 | 45 | 9.7 | 62 | 93 | 18.1 | 2.75 | 110 | 87 | 0.5 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 5018 | 50-2 × 18 | 16~45 | 99.7 | 45 | 9.7 | 70 | 106 | 18.1 | 3.6 | 122 | 85 | 0.6 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 6018 | 60-2 × 18 | 20~56 | 123.5 | 56 | 11.5 | 85 | 127 | 22.8 | 6.55 | 147 | 105 | 1.2 | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 6571 | 60-2 × 20 | 20~60 | 123.5 | 56 | 11.5 | 1/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the real-world applications of flexible couplings in various industries?Flexible couplings are widely used in a variety of industries to transmit power and motion between rotating shafts while accommodating misalignments and reducing vibrations. Some of the real-world applications of flexible couplings include:
These are just a few examples of the diverse applications of flexible couplings in various industries. Their ability to enhance power transmission efficiency, accommodate misalignments, and reduce vibrations makes them a versatile and indispensable component in modern machinery and equipment.
How does a flexible coupling handle misalignment in large rotating equipment?Flexible couplings are designed to accommodate various types of misalignment in large rotating equipment, ensuring smooth and efficient power transmission while minimizing stress on connected components. Here’s how flexible couplings handle different types of misalignment:
The flexibility of the coupling elements allows them to act as a buffer between the shafts, dampening shocks, vibrations, and torsional forces caused by misalignment or other dynamic loads. This helps protect the connected equipment from damage and enhances the overall performance and reliability of the rotating system. In large rotating equipment, where misalignment is more common due to thermal expansion, foundation settling, or other factors, flexible couplings play a critical role in maintaining smooth operation and reducing stress on the machinery. However, it is essential to choose the appropriate type of flexible coupling based on the specific requirements of the application and to regularly inspect and maintain the coupling to ensure optimal performance and longevity.
What are the maintenance requirements for flexible couplings?Maintenance of flexible couplings is essential to ensure their reliable and efficient performance over their service life. Proper maintenance helps prevent premature wear, reduces the risk of unexpected failures, and extends the lifespan of the couplings. Here are some key maintenance requirements for flexible couplings:
By adhering to these maintenance requirements, you can maximize the service life of the flexible couplings and minimize the risk of unexpected downtime or costly repairs. Regular maintenance helps maintain the efficiency and reliability of the coupling in various industrial, automotive, and machinery applications.
China Good quality Magnetic Gears Without Touch Non-Contact Magnetic Coupling for Conveyor System gear couplingProduct Description
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The magnetic wheel is a non-contact power transmission device that uses the principle of interaction between the attraction and the repulsion force of the magnet. Detailed Photos
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Q: Are you trading company or manufacturer ? /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Maintenance Requirements for Gear CouplingsGear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
China OEM CHINAMFG Jmi Type Flexible Diaphragm Disc Coupling High Quality CHINAMFG CouplingsProduct Description
JMI Type Disc Diaphragm Coupling(JB/T9147-1999)
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♦Description The main characteristics of JM Series Diaphragm Coupling: JM series diaphragm flexible coupling is widely used in the machinery and equipment industry, metallurgy, mines, petroleum, chemical, electric power, shipbuilding, lifting transport, textile, light industry, agricultural machinery, printing machinery, and water pump, fan, etc. in the transmission of power machine.
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HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals. Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode. Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
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Q 1: Are you a trading company or a manufacturer? Q 2: Can you do OEM? Q 3: How long is your delivery time? Q 4: Do you provide samples? Is it free or extra? Q 5: How long is your warranty? Q 6: What is the MOQ? Q 7: Do you have inspection procedures for coupling? Q 8: Can I have a visit to your factory before the order? Q 9: What’s your payment? ♦Contact Us
How does a flexible coupling deal with backlash and torsional stiffness?A flexible coupling deals with backlash and torsional stiffness in the following ways:
The design and materials used in flexible couplings contribute to their ability to address both backlash and torsional stiffness effectively. Here are some key features:
Overall, flexible couplings strike a balance between flexibility to accommodate misalignments and sufficient torsional stiffness to transmit torque efficiently. By effectively addressing backlash and torsional stiffness, these couplings contribute to the smooth and reliable operation of various mechanical systems.
How does a flexible coupling handle alignment issues in long-distance shaft connections?In long-distance shaft connections, it is common to encounter alignment issues due to factors such as thermal expansion, foundation settlement, or machinery shifts. Flexible couplings play a crucial role in handling these alignment issues and ensuring efficient power transmission. Here’s how they achieve this:
When selecting a flexible coupling for long-distance shaft connections, it is essential to consider factors such as the degree of misalignment, torque requirements, operating conditions, and the environment in which the coupling will be used. Regular inspection and maintenance of the flexible coupling can further enhance its performance and ensure reliable operation in long-distance shaft connections.
How does a flexible coupling handle angular, parallel, and axial misalignment?A flexible coupling is designed to accommodate various types of misalignment between two rotating shafts: angular misalignment, parallel misalignment, and axial misalignment. The flexibility of the coupling allows it to maintain a connection between the shafts while compensating for these misalignment types. Here’s how a flexible coupling handles each type of misalignment:
By providing the capability to handle angular, parallel, and axial misalignment, flexible couplings offer several advantages for power transmission systems:
Overall, flexible couplings play a crucial role in handling misalignment and ensuring efficient power transmission in various industrial applications.
China Best Sales Long Service Life Rapid Install and Dismount Rolling Mill Crowned Industrial Steel Flexible Cement Curved Teeth Gear Coupling for Motor and GearboxProduct Description
Long service life Rapid install and dismount Rolling mill crowned industrial steel flexible cement curved teeth gear coupling for motor and gearbox
Gear CouplingsAdvantage: Application: 1. Printing machinery / Packing machinery / Wood-working machinery etc large-scale mechanical equipment 2. Repair replacement
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Compensation for Axial, Angular, and Parallel Misalignments with Flexible Gear CouplingsFlexible gear couplings are known for their ability to accommodate various types of misalignments, including axial, angular, and parallel misalignments. Here’s how they compensate for each type:
Thanks to their design and material properties, flexible gear couplings provide a reliable solution for compensating for axial, angular, and parallel misalignments, making them suitable for a wide range of applications in various industries.
Comparison of Flexible Gear Couplings with Diaphragm Couplings and Beam CouplingsFlexible gear couplings, diaphragm couplings, and beam couplings are all types of flexible couplings used in mechanical power transmission systems. Each type has its unique characteristics and advantages:
The choice between flexible gear couplings, diaphragm couplings, and beam couplings depends on the specific requirements of the application:
Each type of coupling has its strengths and limitations, and selecting the most appropriate one depends on factors like torque requirements, misalignment, precision, space constraints, and environmental conditions. Consulting with coupling manufacturers or experts can help in making the right choice for a specific application. “` Flexible Gear Coupling: Function and OperationA flexible gear coupling is a type of mechanical coupling used to connect two shafts in a power transmission system. It consists of two hubs with external gear teeth and an elastomeric flexible element between them. The flexible element can be made of materials such as polyurethane, rubber, or synthetic materials with high torsional flexibility and damping properties. The function of a flexible gear coupling is to transmit torque between the connected shafts while accommodating misalignments and absorbing shocks and vibrations. When the shafts are misaligned due to angular, parallel, or axial displacements, the flexible element allows the hubs to move relative to each other, thus minimizing the transmission of misalignment forces to the connected machinery. The operation of a flexible gear coupling involves the following steps:
The flexibility of the elastomeric element in a flexible gear coupling allows it to dampen vibrations and shocks that may occur during operation, thereby protecting the connected equipment from potential damage. Additionally, its ability to accommodate misalignment reduces stress on the shafts and bearings, extending the life of the power transmission system.
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