Product Description
Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
Product Description
The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload
We can provide the following couplings.
| Rigid coupling | Flange coupling | Oldham coupling |
| Sleeve or muff coupling | Gear coupling | Bellow coupling |
| Split muff coupling | Flexible coupling | Fluid coupling |
| Clamp or split-muff or compression coupling | Universal coupling | Variable speed coupling |
| Bushed pin-type coupling | Diaphragm coupling | Constant speed coupling |
Company Profile
We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!
How to use the coupling safely
The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.
Certifications
Packaging & Shipping
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How Does a Gear Coupling Protect Connected Equipment from Shock Loads and Vibrations?
Gear couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, making them ideal for use in demanding and heavy-duty applications. The design and features of gear couplings that contribute to this protection include:
- Flexible and Rigid Elements: Gear couplings consist of two hubs with external gears that mesh together. Between these two hubs, there is a center sleeve with internal gear teeth. The center sleeve acts as a flexible element, while the outer hubs act as rigid elements. This combination allows the gear coupling to transmit torque while absorbing and dampening shock loads and vibrations.
- Misalignment Compensation: Gear couplings can accommodate angular, parallel, and axial misalignment between shafts. When the connected equipment experiences misalignment due to dynamic forces or shock loads, the gear coupling can flex and adjust to these changes, preventing excessive stress on the shafts and equipment.
- High Torsional Stiffness: Gear couplings offer high torsional stiffness, meaning they have minimal angular deflection under load. This stiffness helps maintain precise alignment and reduces the likelihood of damage to the connected equipment caused by misalignment-induced vibrations.
- Load Distribution: The toothed gear design of gear couplings ensures a large surface area of contact between the gears. This spreads the torque evenly across the gear teeth, resulting in a uniform distribution of load and reducing the concentration of stress on specific areas.
- Damping Characteristics: The flexible center sleeve in the gear coupling acts as a damping element that absorbs and dissipates vibrations, further protecting the connected equipment from harmful oscillations.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibrations and ensure smooth operation even at high speeds. Proper balancing helps prevent resonances and reduces the impact of shock loads on the connected equipment.
By effectively absorbing and dampening shock loads and vibrations, gear couplings extend the life of the connected equipment and surrounding components, reduce maintenance requirements, and contribute to a more reliable and efficient mechanical system. However, it is essential to select the appropriate size and type of gear coupling based on the specific application and operating conditions to ensure optimal protection and performance.
editor by CX 2024-04-23
China supplier Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
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Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2024-03-08
China supplier FCL Flexible Shaft Couplings for Reducer and Motor
Product Description
SC Transmission FCL Flexible Shaft Couplings for Reducer and Motor
Product Description
FCL Coupling/Shaft Coupling /Pin & Bush Coupling /FCL Flexible Coupling/NBK FCL Coupling is widely used for its compacts designing, easy installation, convenient maintenance, small and light weight.
As long as the relative displacement between shafts is kept within the specified tolerance, couplings will operate the best function and have a longer working life.
Thus it is greatly demanded in medium and minor power transmission systems driven by motors, such as speed reducers, hoists, compressors, conveyors, spinning and weaving machines and ball mills.
Product Parameters
| SIZE | D | D1 | d1 | L | C | n-M | kg | |||
| r/min | ||||||||||
| N.m | ||||||||||
| FCL90 | 4 | 4000 | 90 | 35.5 | 11 | 28 | 3 | 4-M8 | 1.7 | |
| FCL100 | 10 | 4000 | 100 | 40 | 11 | 35.5 | 3 | 4-M10 | 2.3 | |
| FCL112 | 16 | 4000 | 112 | 45 | 13 | 40 | 3 | 4-M10 | 2.8 | |
| FCL125 | 25 | 4000 | 125 | 65 | 50 | 13 | 45 | 3 | 4-M12 | 4 |
| FCL140 | 50 | 4000 | 140 | 71 | 63 | 13 | 50 | 3 | 6-M12 | 5.4 |
| FCL160 | 110 | 4000 | 160 | 80 | 15 | 56 | 3 | 8-M12 | 8 | |
| FCL180 | 157 | 3500 | 180 | 90 | 15 | 63 | 3 | 8-M12 | 10.5 | |
| FCL200 | 245 | 3200 | 200 | 100 | 21 | 71 | 4 | 8-M20 | 16.2 | |
| FCL224 | 392 | 2850 | 224 | 112 | 21 | 80 | 4 | 8-M20 | 21.3 | |
| FCL250 | 618 | 2550 | 250 | 125 | 25 | 90 | 4 | 8-M24 | 31.6 | |
| FCL280 | 980 | 2300 | 280 | 140 | 34 | 100 | 4 | 8-M24 | 44 | |
| FCL315 | 1568 | 2050 | 315 | 160 | 41 | 112 | 4 | 10-M24 | 57.7 | |
| FCL355 | 2450 | 1800 | 355 | 180 | 60 | 125 | 5 | 8-M30 | 89.5 | |
| FCL400 | 3920 | 1600 | 400 | 200 | 60 | 125 | 5 | 10-M30 | 113 | |
| FCL450 | 6174 | 1400 | 450 | 224 | 65 | 140 | 5 | 12-M30 | 145 | |
| FCL560 | 9800 | 1150 | 560 | 250 | 85 | 160 | 5 | 14-M30 | 229 | |
| FCL630 | 15680 | 1000 | 630 | 280 | 95 | 180 | 5 | 18-M30 | 296 | |
Company Profile
FAQ
Shipping
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How do flexible couplings handle axial movement in rotating machinery?
Flexible couplings are designed to handle different types of misalignments in rotating machinery, including axial movement or axial misalignment. Axial movement occurs when there is displacement along the axis of rotation, causing one shaft to move closer to or away from the other shaft. Here’s how flexible couplings handle axial movement:
- Sliding Capability: Many flexible couplings, especially those with elastomeric elements or certain designs, can slide along the shafts they connect. This sliding capability allows the coupling to accommodate axial movement without introducing additional stress on the connected components. The elastomeric elements can compress or stretch slightly to absorb the axial displacement.
- Multiple-piece Designs: Some flexible couplings consist of multiple pieces, which allow for axial movement. These designs often have a floating member or a spacer that separates the two shaft-connected components. The floating member can move axially as needed, while still transmitting torque and compensating for other misalignments.
- Double-Cardanic Design: Certain high-performance flexible couplings use a double-cardanic design, allowing for misalignment in multiple directions, including axial movement. This design features two sets of flexible elements that work together to accommodate different misalignments and provide a high degree of flexibility.
It’s important to note that while flexible couplings can handle a certain degree of axial movement, excessive axial misalignment might require a different type of coupling or additional measures to be addressed properly.
During the selection and installation process, it’s essential to consider the application’s axial movement requirements and choose a flexible coupling that can accommodate the expected axial displacement while still providing the desired performance, such as vibration damping, shock absorption, or precision motion control.
How does a flexible coupling handle misalignment in large rotating equipment?
Flexible couplings are designed to accommodate various types of misalignment in large rotating equipment, ensuring smooth and efficient power transmission while minimizing stress on connected components. Here’s how flexible couplings handle different types of misalignment:
- Angular Misalignment: Angular misalignment occurs when the axes of the two connected shafts are not collinear and form an angle. Flexible couplings can handle angular misalignment by allowing the coupling elements to flex and move slightly, thus accommodating the angle between the shafts. The flexible elements, often made of elastomeric materials or metallic membranes, can bend and twist to compensate for angular misalignment, ensuring that the coupling remains engaged and transfers torque effectively.
- Parallel Misalignment: Parallel misalignment, also known as offset misalignment, happens when the two shafts are not perfectly aligned along their axes, resulting in a lateral shift. Flexible couplings can handle parallel misalignment through their ability to move radially, allowing the flexible elements to adjust and take up the offset. This capability prevents excessive side loads on the shafts and bearings, reducing wear and increasing the lifespan of the equipment.
- Axial Misalignment: Axial misalignment occurs when there is a linear displacement of one shaft relative to the other, either toward or away from the other shaft. Some flexible couplings, such as certain types of flexible disc couplings, can accommodate a limited amount of axial misalignment. However, for large axial movement, other types of couplings or special designs may be required.
The flexibility of the coupling elements allows them to act as a buffer between the shafts, dampening shocks, vibrations, and torsional forces caused by misalignment or other dynamic loads. This helps protect the connected equipment from damage and enhances the overall performance and reliability of the rotating system.
In large rotating equipment, where misalignment is more common due to thermal expansion, foundation settling, or other factors, flexible couplings play a critical role in maintaining smooth operation and reducing stress on the machinery. However, it is essential to choose the appropriate type of flexible coupling based on the specific requirements of the application and to regularly inspect and maintain the coupling to ensure optimal performance and longevity.
How does a flexible coupling protect connected equipment from shock loads and vibrations?
Flexible couplings play a crucial role in protecting connected equipment from shock loads and vibrations by providing damping and isolation capabilities. When machines or mechanical systems experience sudden shock loads or vibrations, the flexible coupling acts as a buffer, absorbing and dissipating the impact, thereby reducing the transmitted forces and protecting the equipment. Here’s how flexible couplings achieve this:
- Damping of Vibrations: Flexible couplings are often made from materials that exhibit damping properties. When vibrations are transmitted through the shafts, the flexible coupling’s material can absorb a portion of the vibrational energy, converting it into heat. This dissipation of energy helps reduce the amplitude of the vibrations and prevents them from propagating further into the connected equipment.
- Vibration Isolation: In addition to damping vibrations, flexible couplings also offer a degree of vibration isolation. They are designed to decouple the two shafts, which means that vibrations occurring on one shaft are not directly transmitted to the other shaft. This isolation effect prevents vibrations from propagating across the entire system and minimizes the impact on sensitive equipment or nearby components.
- Shock Absorption: When the connected machinery experiences sudden shock loads, such as during a startup or abrupt changes in load, the flexible coupling can act as a shock absorber. The coupling’s design allows it to deform slightly under the impact, absorbing and distributing the shock energy. This prevents the shock from being directly transferred to the connected equipment, reducing the risk of damage or premature wear.
- Misalignment Compensation: Flexible couplings are capable of compensating for misalignment between the shafts. Misalignment can lead to additional stresses and vibrations in the system. By allowing for some degree of angular, parallel, and axial misalignment, the flexible coupling reduces the forces transmitted to the connected equipment and the supporting structures.
- Reduction of Resonance Effects: Resonance is a phenomenon that occurs when the natural frequency of a system matches the frequency of external vibrations, leading to amplified vibrations. Flexible couplings can help avoid resonance effects by altering the system’s natural frequency and providing some level of flexibility that damps the resonance response.
By incorporating a flexible coupling into the drivetrain or power transmission system, equipment manufacturers and operators can significantly improve the reliability and longevity of connected machinery. The coupling’s ability to dampen vibrations, isolate shocks, and compensate for misalignment contributes to a smoother and more stable operation, reducing maintenance requirements and enhancing overall system performance.
In summary, flexible couplings act as protective elements, shielding connected equipment from shock loads and vibrations. Their ability to dampen vibrations, isolate shocks, and compensate for misalignment contributes to a smoother and more reliable operation of various mechanical systems.
editor by CX 2024-03-04
China supplier Giicl Type Industries Transportation Flexible Coupling Drum Gear Shaft Coupling for Motor gear coupling
Product Description
GIICL Type industries transportation Drum gear shaft coupling for motor
Description:
1. Strong load-bearing capacity. Under the same outer diameter of the inner gear sleeve and the maximum outer diameter of the coupling, the bearing capacity of the drum gear coupling is increased by an average of 15-20% compared to the straight gear coupling;
2. The angular displacement compensation is large. When the radial displacement is equal to zero, the allowable angular
displacement of the straight tooth coupling is 1o, while the allowable angular displacement of the drum tooth coupling is 1o30 ‘, an increase of 50%. Under the same modulus, number of teeth, and tooth width, the allowable angular displacement of drum shaped teeth is greater than that of straight teeth;
3. The drum shaped tooth surface improves the contact conditions between the inner and outer teeth, avoiding the drawbacks of extrusion and stress concentration at the edge of straight teeth under angular displacement conditions. At the same time, it improves the friction and wear conditions of the tooth surface, reduces noise, and has a long maintenance cycle;
4. The outer gear sleeve has a CHINAMFG shaped tooth end, making it very convenient to assemble and disassemble the inner and outer teeth;
5. Transmission efficiency up to 99.7%;
Based on the above characteristics, drum shaped teeth have been widely used domestically and internationally to replace straight tooth couplings.
Technical data:
Application:
Belt conveyers, csraper conveyers, and conveyers of all kinds Bucket elevators, ball mills, hoisters, crushers, excavators, mixers, straighteners, cranes, etc.
Packing & Delivery:
Tight packaging to protect the product from damage. Support a variety of payment and transportation methods.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
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Materials Used in Manufacturing Gear Couplings
Gear couplings are designed to transmit torque between shafts while accommodating misalignment. To ensure the durability and reliability of gear couplings, manufacturers use a variety of materials, each with its specific properties. Commonly used materials in manufacturing gear couplings include:
- Steel: Steel is the most widely used material for gear couplings. It offers excellent strength, durability, and resistance to wear and fatigue. Steel gear couplings are suitable for a wide range of applications, including heavy-duty industrial machinery.
- Stainless Steel: Stainless steel is chosen for gear couplings that require resistance to corrosion and high-temperature environments. Stainless steel couplings are commonly used in food processing, pharmaceutical, and chemical industries.
- Alloy Steel: Alloy steel is utilized to enhance specific properties, such as increased strength and improved performance under high loads and extreme conditions. Alloy steel gear couplings are ideal for demanding applications in heavy industries.
- Cast Iron: Cast iron is known for its excellent machinability and good resistance to wear. Cast iron gear couplings are suitable for low to moderate torque applications and can be cost-effective in certain scenarios.
- Non-Metallic Materials: In some cases, non-metallic materials like nylon or urethane may be used for specific gear coupling applications, especially in situations where electrical isolation or chemical resistance is required.
The choice of material depends on the application’s demands, including the torque, speed, environmental conditions, and budget considerations. Gear coupling manufacturers carefully select materials that will provide optimal performance and longevity while meeting the specific requirements of the intended application.
editor by CX 2024-03-01
China supplier Flexible Shaft Coupling Jaw Type Coupling
Product Description
|
Product Name |
Flexible Shaft Coupling Jaw Type Coupling |
|
Material |
Aluminum alloy,stainless steel,brass |
|
Surface treatment |
Natural color anode |
|
Customized service |
Support light customization and logo customization |
|
Remarks |
The default engraving brand name and size of the product. If you need not engraving, please contact the customer service for comments |
| Packaging Details | Carton box with anti-static package,carton plus with wooden case. |
| Main Products | Shaft Parts, Timing Belt Pulley, Gears, CNC Machining Parts, Sheet Metal Fabrication |
| Certifications(2) | ISO9001:2015, IPMS |
| Applicable Industries | Building Material Shops, Manufacturing Plant, Food & Beverage Factory, Farms |
| Supply Ability | 100000 Piece/Pieces per Month |
| Dimension | oem provided |
| Surface finish | anodized |
| Lead Time | 25 days |
| Application | Furniture,cabinet |
| Custom | OEM and ODM services are welcome,we can make cutom LOGO and products according to customer’s requests. |
| Quality control Our | Finished product inspection,Warranty available |
| service | Swiss machining;deburring;lathe/turning;5 axis;micromachining |
| Color |
silver,gold,black,red,bulue,and according to the customer requests. |
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Can flexible couplings be used in servo motor and stepper motor applications?
Yes, flexible couplings are commonly used in both servo motor and stepper motor applications. They play a crucial role in connecting the motor shaft to the driven load while compensating for misalignments and providing other essential benefits:
- Servo Motor Applications: Servo motors require precise motion control and high responsiveness. Flexible couplings are well-suited for servo motor applications because they offer the following advantages:
- Misalignment Compensation: Servo motors are sensitive to misalignments, which can lead to decreased performance and increased wear. Flexible couplings can accommodate angular, parallel, and axial misalignments, ensuring that the motor and driven load remain properly aligned during operation.
- Vibration Damping: Flexible couplings help reduce vibrations, which is crucial for servo motor applications that require smooth and precise motion. By absorbing and dissipating vibrations, flexible couplings contribute to the overall stability and accuracy of the system.
- Backlash Minimization: Some flexible couplings have minimal to no backlash, making them suitable for high-precision servo motor applications where any play or clearance between components could affect performance.
- High Torque Capacity: Servo motors often require high torque transmission capabilities. Flexible couplings are available in various designs and materials, allowing for the selection of couplings with appropriate torque ratings for specific servo motor applications.
- Stepper Motor Applications: Stepper motors are commonly used in open-loop control systems where precise positioning is necessary. Flexible couplings are used in stepper motor applications due to the following reasons:
- Misalignment Tolerance: Stepper motors can experience misalignments, especially in dynamic applications. Flexible couplings can handle misalignments without introducing significant backlash or affecting the stepper motor’s accuracy.
- Cost-Effectiveness: Flexible couplings are often more cost-effective than other types of couplings, making them a practical choice for stepper motor applications, especially in cases where precision requirements are not as stringent as in servo motor systems.
- Shock Load Absorption: Some stepper motor applications involve abrupt starts and stops, leading to shock loads. Flexible couplings can absorb these shocks and protect the motor and driven load from damage.
- Simplicity: Flexible couplings are simple in design and easy to install, making them a popular choice in various stepper motor applications.
Overall, flexible couplings offer valuable benefits in both servo motor and stepper motor applications. They help improve system performance, reduce wear on components, and enhance the overall reliability of the motion control systems they are employed in.
Can flexible couplings be used in power generation equipment, such as turbines and generators?
Yes, flexible couplings are commonly used in power generation equipment, including turbines and generators. These critical components of power generation systems require reliable and efficient shaft connections to transfer power from the prime mover (e.g., steam turbine, gas turbine, or internal combustion engine) to the electricity generator.
Flexible couplings play a vital role in power generation equipment for the following reasons:
- Misalignment Compensation: Power generation machinery often experiences misalignment due to factors like thermal expansion, settling, and foundation shifts. Flexible couplings can accommodate these misalignments, reducing the stress on shafts and minimizing wear on connected components.
- Vibration Dampening: Turbines and generators can generate significant vibrations during operation. Flexible couplings help dampen these vibrations, reducing the risk of resonance and excessive mechanical stress on the system.
- Torsional Shock Absorption: Power generation equipment may encounter torsional shocks during startup and shutdown processes. Flexible couplings can absorb and dissipate these shocks, protecting the entire drivetrain from damage.
- Isolation of High Torque Loads: Some power generation systems may have torque fluctuations during operation. Flexible couplings can isolate these fluctuations, preventing them from propagating to other components.
- Electrical Isolation: In certain cases, flexible couplings with non-metallic elements can provide electrical isolation, preventing the transmission of electrical currents between shafts.
Power generation applications impose specific requirements on flexible couplings, such as high torque capacity, robust construction, and resistance to environmental factors like temperature and humidity. Different types of flexible couplings, including elastomeric, metallic, and composite couplings, are available to meet the varying demands of power generation equipment.
When selecting a flexible coupling for power generation equipment, engineers must consider factors such as the type of prime mover, torque and speed requirements, operating conditions, and the specific application’s environmental challenges. Consulting with coupling manufacturers and following their engineering recommendations can help ensure the appropriate coupling is chosen for each power generation system.
Can flexible couplings handle misalignment between shafts?
Yes, flexible couplings are specifically designed to handle misalignment between shafts in rotating machinery and mechanical systems. Misalignment can occur due to various factors, including installation errors, thermal expansion, manufacturing tolerances, or shaft deflection during operation.
Flexible couplings offer the ability to compensate for different types of misalignment, including:
- Angular Misalignment: When the shafts are not collinear and have an angular offset, flexible couplings can accommodate this misalignment by flexing or twisting, allowing the two shafts to remain connected while transmitting torque smoothly.
- Parallel Misalignment: Parallel misalignment occurs when the two shafts are not perfectly aligned along their axes. Flexible couplings can adjust to this misalignment, ensuring that the shafts remain connected and capable of transmitting power efficiently.
- Axial Misalignment: Axial misalignment, also known as end float or axial displacement, refers to the relative axial movement of the two shafts. Some flexible coupling designs can accommodate axial misalignment, allowing for slight axial movements without disengaging the coupling.
The ability of flexible couplings to handle misalignment is essential in preventing premature wear and failure of the connected equipment. By compensating for misalignment, flexible couplings reduce the stress on the shafts, bearings, and seals, extending the service life of these components and improving overall system reliability.
It is crucial to select the appropriate type of flexible coupling based on the specific misalignment requirements of the application. Different coupling designs offer varying degrees of misalignment compensation, and the choice depends on factors such as the magnitude and type of misalignment, the torque requirements, and the operating environment.
In summary, flexible couplings play a vital role in handling misalignment between shafts, ensuring efficient power transmission and protecting mechanical systems from the adverse effects of misalignment. Their ability to accommodate misalignment makes them indispensable components in various industrial, automotive, aerospace, and marine applications.
editor by CX 2024-02-15
China supplier Gfc-80X114 Manufacturer Flexible Clamp Style Shaft Spider Gear Motor Jaw Coupling gear coupling
Product Description
GFC-80X114 Manufacturer Flexible Clamp Style GFC Shaft Spider Gear Motor Jaw Coupling
GFC-80X114 Manufacturer Flexible Clamp Style GFC Shaft Spider Gear Motor Jaw Coupling
| model parameter | common bore diameter d1,d2 | ΦD | L | LF | LP | F | M | tightening screw torque (N.M) |
| GFC-14X22 | 3,4,5,6,6.35 | 14 | 22 | 14.3 | 6.6 | 5.0 | M2.5 | 1.0 |
| GFC-20×25 | 3,4,5,6,6.35,7,8,9,9.525,10 | 20 | 25 | 16.7 | 8.6 | 5.9 | M3 | 1.5 |
| GFC-20X30 | 3,4,5,6,6.35,7,8,9,9.525,10 | 20 | 30 | 19.25 | 8.6 | 5.9 | M3 | 1.5 |
| GFC-25X30 | 4,5,6,6.35,7,8,9,9.525,10,11,12 | 25 | 30 | 20.82 | 11.6 | 8.5 | M4 | 2.5 |
| GFC-25X34 | 4,5,6,6.35,7,8,9,9.525,10,11,12 | 25 | 34 | 22.82 | 11.6 | 8.5 | M4 | 2.5 |
| GFC-30×35 | 5,6,6.35,7,8,9,10,11,12,12.7,14,15,16 | 30 | 35 | 23 | 11.5 | 10 | M4 | 2.5 |
| GFC-30X40 | 5,6,6.35,7,8,9,10,11,12,12.7,14,15,16 | 30 | 40 | 25 | 11.5 | 10 | M4 | 2.5 |
| GFC-40X50 | 6,8,9,10,11,12,12.7,14,15,16,17,18,19,20,22,24 | 40 | 50 | 32.1 | 14.5 | 14 | M5 | 7 |
| GFC-40X55 | 6,8,9,10,11,12,12.7,14,15,16,17,18,19,20,22,24 | 40 | 55 | 34.5 | 14.5 | 14 | M5 | 7 |
| GFC-40X66 | 6,8,910,11,12,12.7,14,15,16,17,18,19,20,22,24 | 40 | 66 | 40 | 14.5 | 14 | M5 | 7 |
| GFC-55X49 | 10,11,12,12.7,14,15,16,17,18,19,20,22,24,25,28,30,32 | 55 | 49 | 32 | 16.1 | 13.5 | M6 | 12 |
| GFC-55X78 | 8,10,12,12.7,14,15,16,17,18,19,20,22,24,25,28,30,32 | 55 | 78 | 46.4 | 16.1 | 19 | M6 | 12 |
| GFC-65X80 | 14,15,16,17,18,19,20,22,24,25,28,30,32,35,38,40 | 65 | 80 | 48.5 | 17.3 | 14 | M8 | 20 |
| GFC-65X90 | 14,15,16,17,18,19,20,22,24,25,28,30,32,35,38,40 | 65 | 90 | 53.5 | 17.3 | 22.5 | M8 | 20 |
| GFC-80X114 | 19,20,22,24,25,28,30,32,35,38,40,42,45 | 80 | 114 | 68 | 22.5 | 16 | M8 | 20 |
| GFC-95X126 | 19,20,22,24,25,28,30,32,35,38,40,42,45,50,55 | 95 | 126 | 74.5 | 24 | 18 | M10 | 30 |
| model parameter | Rated torque (N.M)* |
allowable eccentricity (mm)* |
allowable deflection angle (°)* |
allowable axial deviation (mm)* |
maximum speed rpm |
static torsional stiffness (N.M/rad) |
moment of inertia (Kg.M2) |
Material of shaft sleeve | Material of shrapnel | surface treatment | weight (g) |
| GFC-14X22 | 5.0 | 0.1 | 1 | ±02 | 10000 | 50 | 1.0×10-6 | High strength aluminum alloy | Polyurethane imported from Germany | Anodizing treatment | 10 |
| GFC-20X25 | 5.0 | 0.1 | 1 | ±02 | 10000 | 50 | 1.0×10-6 | 15 | |||
| GFC-20X30 | 5.0 | 0.1 | 1 | ^02 | 10000 | 53 | 1.1×10-6 | 19 | |||
| GFC-25X30 | 10 | 0.1 | 1 | 10000 | 90 | 5.2X10-6 | 33 | ||||
| GFC-25X34 | 10 | 0.1 | 1 | £)2 | 10000 | 90 | 5.2×10-6 | 42 | |||
| GFC-30X35 | 12.5 | 0.1 | 1 | ±02 | 10000 | 123 | 6.2×10-6 | 50 | |||
| GFC-30×40 | 12.5 | 0.1 | 1 | 102 | 10000 | 123 | 6.2×10-6 | 60 | |||
| GFC-40X50 | 17 | 0.1 | 1 | 8000 | 1100 | 3.8×10-5 | 115 | ||||
| GFC-40X55 | 17 | 0.1 | 1 | ±02 | 8000 | 1100 | 3.8×10-5 | 127 | |||
| GFC-40X66 | 17 | 0.1 | 1 | 7000 | 1140 | 3.9×10-5 | 154 | ||||
| GFC-55X49 | 45 | 0.1 | 1 | ±02 | 6500 | 2350 | 1.6×10-3 | 241 | |||
| GFC-55X78 | 45 | 0.1 | 1 | 102 | 6000 | 2500 | 1.6×10-3 | 341 | |||
| GFC-65X80 | 108 | 0.1 | 1 | ±02 | 5500 | 4500 | 3.8×10-3 | 433 | |||
| GFC-65X90 | 108 | 0.1 | 1 | ±02 | 5500 | 4800 | 3.8×10-3 | 583 | |||
| GFC-80X114 | 145 | 0.1 | 1 | £)2 | 4500 | 5000 | 1.8×10-3 | 1650 | |||
| GFC-95X126 | 250 | 0.1 | 1 | ±02 | 4000 | 5000 | 2.0×10-3 | 1000 |
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Types of Gear Coupling Designs
There are several types of gear coupling designs available, each with its own specific characteristics and applications. The main types of gear couplings are:
- Sleeve Gear Couplings: Sleeve gear couplings consist of two hubs with external gears and a center sleeve with internal gears. The hubs are mounted on the shaft ends, and the center sleeve connects the two hubs. This design allows for angular and axial misalignment while transmitting torque between the shafts. Sleeve gear couplings are suitable for general-purpose applications and offer easy maintenance.
- Continuous Sleeve Gear Couplings: Continuous sleeve gear couplings are an improved version of sleeve gear couplings. In this design, the center sleeve is extended to cover the entire length of the hubs, providing additional support and increasing torque capacity. The continuous sleeve design reduces the bending effect on the shafts and allows for higher torque transmission.
- Flanged Sleeve Gear Couplings: Flanged sleeve gear couplings are similar to continuous sleeve couplings but include flanges at the ends of the center sleeve. These flanges provide extra support and help maintain proper alignment between the shafts. Flanged sleeve gear couplings are commonly used in high-speed and heavy-duty applications.
- Half Gear Couplings: Half gear couplings, also known as semi-rigid gear couplings, consist of one flexible half and one rigid half. The flexible half has internal gear teeth, while the rigid half has external gear teeth. This design allows for angular misalignment while offering higher torque capacity than fully flexible couplings. Half gear couplings are often used in applications where some degree of misalignment is expected, but not as much as what sleeve gear couplings can handle.
- Full Gear Couplings: Full gear couplings consist of two hubs with external gear teeth that mesh directly with each other. This design provides high torque capacity and is suitable for applications requiring minimal misalignment. Full gear couplings offer excellent torsional rigidity and are often used in precision applications where accurate shaft alignment is critical.
- Flexible Gear Couplings: Flexible gear couplings combine the features of gear couplings and flexible couplings. They consist of two hubs with external gears and a flexible element, such as a membrane or elastomeric material, connecting the hubs. This design allows for some misalignment while providing damping of vibrations and shock absorption.
Each type of gear coupling has its advantages and limitations, and the choice of coupling design depends on the specific requirements of the application, including the level of misalignment, torque capacity, speed, and environmental conditions.
editor by CX 2024-02-11
China supplier Gcld Drum Tooth Coupling 45# Steel Tooth Coupling Power Shaft Transmission Pin Gear Flexible Coupling gear coupling
Product Description
GCLD gear coupling Drum toothed coupling
Description:
GCLD series of drum gear coupling, especially suitable for low speed and heavy load conditions, such as metallurgy, mining, lifting and transportation industries, also suitable for petroleum, chemical, general machinery and other machinery shafting transmission.Characteristics of drum gear coupling (compared with straight gear coupling, it has the following characteristics).
Parameters:
Norminal Torque: 0.4kN. M – 4500kN. M
Allowed Rotation Speed: 4000rpm -460rpm
Connection: Keyway & Shaft hole
Shaft Hole Diameter: 16mm – 1040mm
Shaft Hole Length (Y): 42mm – 1100mm
Advantages:
1. The bearing capacity is strong.
2. Large amount of angular displacement compensation
3. The drum shaped tooth surface improves the contact conditions of the inner and outer teeth, avoids the disadvantages of edge extrusion and stress concentration at the straight tooth end under the condition of angular displacement, improves the friction and wear condition of the tooth surface, reduces the noise, and has a long maintenance cycle;
4. The tooth end of the outer tooth sleeve is in the shape of a horn, which makes the assembly and disassembly of the inner and outer teeth very convenient.
5. The transmission efficiency is as high as 99.7%.
Packing & Delivery:
Applications:
Metallurgy, mining, lifting and transportation industries, petroleum, chemical, general machinery and other heavy machinery shaft drive.
About us:
HangZhou CHINAMFG machinery technology Co., Ltd is an industry transmission solutions manufacuturer and service provider.
We offer 1 stop solution for power transmission products for different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.
We supply: Customised gears, Small gearmotors, Industrial gearboxes, Motors, Brand product sourcing.
Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service.
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Maintenance Requirements for Gear Couplings
Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:
- Lubrication: Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
- Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
- Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
- Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
- Temperature Monitoring: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
- Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
- Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
- Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.
It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.
editor by CX 2024-02-04
China supplier CNC Customizable Forged Steel Flexible Jaw Tooth Shaft Gear Couplings
Product Description
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Material |
20CrMn5,20CrMnTi,40Cr,Powder deposit,45#steel,42CrMo,Stainless steel and so on as per your requests. |
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Custom |
OEM/ODM |
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Lead Time |
Sample: 20-30 days after deposit received, Batch goods: 30-45days after samples have been approved. Die opening product:7-15days after samples have been approved.It takes 45-60 days to open the mold. |
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Processing |
Forging,Machining,Hobbing,Milling,Shaving,Grinding teeth, inserting teeth, shot blasting, Grinding,Heat treatment…… |
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Heat Treatment |
Intermediate frequency, high frequency, tempering, desalinating, carburizing…… |
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Main Machines |
CNC gear hobbing machine, CNC gear cutting machine, CNC lathe, CNC gear shaving machine, CNC gear milling machine, CNC gear grinding machine, CNC Grinding Machine…. |
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CHINAMFG has been engaged in manufacturing of forgings, castings, heat treatment and CNC machining parts since 1999.
The products materials have passed EN15714-3.1 certification, covering various grades of: low carbon steel, alloy steel, stainless steel, ductile iron, aluminum alloy, copper alloy, titanium alloy.
The main processes are: free forging, die forging, rolling ring, high pressure casting, centrifugal casting, normalizing, quenching and tempering, solution treatment, aging treatment, carbonitriding, turning, milling, drilling, grinding, hobbing, high frequency quenching, galvanizing, chrome plating, anodizing, powder spraying and other processes.
Rings and plates dimensions: Max 3000mm, shafts length: Max 12000mm, single piece weight: Max 16 Tons, at the same time we are good at terminal machining of complex products, dimension accuracy: Min 0.01mm, roughness: Min Ra0.6.
Products can be strictly examined by chemical composition, tensile strength, yield strength, reduction of area, impact at low temperature, intergranular corrosion, hardness, metallographic, NDT, size, static balance etc performance parameter.
Products are widely used in: aerospace, ships, trains, automobiles, engineering vehicles, chemical industry and petroleum refining, wellheads, x-mas tree equipment, mining machinery, food machinery, hydraulic and wind power generation, new energy equipment etc field.
Welcome to send: PDF, IGS, STP and other format drawings, of course we could also make material judgment and size survey according to your samples.
With more than 20 years of manufacturing experience and overseas sales team, we have achieved 100% customer satisfaction. The warranty period of products sold is 365 days. We look CHINAMFG to your consultation and cooperation at any time and common prosperity development.
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What are the key features to look for when purchasing a flexible coupling?
When purchasing a flexible coupling, several key features should be considered to ensure it meets the specific requirements of the application and provides reliable performance. The following are the key features to look for:
- 1. Type of Coupling: There are different types of flexible couplings available, such as jaw couplings, beam couplings, bellows couplings, disc couplings, and more. Each type has its advantages and limitations, so choosing the right type depends on factors like misalignment compensation needed, torque capacity, and application requirements.
- 2. Material: The material of the coupling is crucial for its durability and performance. Common materials include stainless steel, aluminum, steel, and various elastomers. Select a material that can withstand the environmental conditions, loads, and temperature ranges of the application.
- 3. Size and Dimensions: Ensure that the coupling’s size and dimensions match the shaft sizes and available space in the system. Oversized or undersized couplings may lead to inefficiencies, misalignment, and reduced performance.
- 4. Torque Rating: Consider the maximum torque the coupling can handle to ensure it can transmit the required power without failure or damage.
- 5. Speed Rating: Check the coupling’s maximum rotational speed capability to ensure it can handle the desired operating speed without issues.
- 6. Misalignment Compensation: Different couplings offer varying degrees of misalignment compensation, such as angular, parallel, and axial misalignment. Choose a coupling that can accommodate the expected misalignments in the system.
- 7. Backlash: For precision applications, consider couplings with minimal or zero-backlash to prevent motion inaccuracies and ensure precise positioning.
- 8. Operating Environment: Assess the environmental conditions, including temperature, humidity, dust, and chemical exposure, and select a coupling with suitable resistance to these factors.
- 9. Maintenance: Decide whether maintenance-free couplings or those requiring periodic lubrication align better with the application’s requirements and maintenance schedule.
- 10. Electrical Isolation: If required, choose couplings with electrical isolation features to prevent current flow between connected shafts.
- 11. Dynamic Behavior: Evaluate the coupling’s dynamic performance, including resonance and damping characteristics, to ensure smooth operation under various loads and speeds.
- 12. Application Compatibility: Verify that the selected coupling is suitable for the specific application, such as pumps, compressors, robotics, automation, or other industrial processes.
Summary: When purchasing a flexible coupling, consider factors such as the type of coupling, material, size, torque rating, speed rating, misalignment compensation, backlash, operating environment, maintenance, electrical isolation, dynamic behavior, and application compatibility. Careful consideration of these features will ensure that the coupling meets the demands of the application, provides reliable performance, and contributes to the overall efficiency of the mechanical system.
Can flexible couplings be used in marine and automotive applications?
Yes, flexible couplings are commonly used in both marine and automotive applications. They offer various advantages that make them suitable for these industries:
- Misalignment Compensation: In marine and automotive systems, there can be misalignments due to factors such as hull flexing in marine vessels or engine movements in vehicles. Flexible couplings can accommodate these misalignments, ensuring efficient power transmission between the engine and the propeller or wheels.
- Vibration Damping: Both marine and automotive environments experience vibrations from engines, propellers, or road conditions. Flexible couplings help dampen these vibrations, reducing wear on components and enhancing the comfort of passengers or crew members.
- Shock Load Absorption: Marine vessels and vehicles can encounter shock loads during operation, especially in rough sea conditions or uneven terrains. Flexible couplings can absorb and dissipate the impact of these shock loads, protecting the drivetrain and transmission components.
- Compact Design: Space is often limited in marine vessels and automotive systems. Flexible couplings come in various compact designs, making them suitable for applications with restricted installation space.
- Corrosion Resistance: Marine environments expose components to corrosive seawater, while automotive systems may encounter exposure to road salt and other corrosive substances. Flexible couplings made from corrosion-resistant materials, such as stainless steel or non-metallic compounds, are ideal for these applications.
- Easy Maintenance: Flexible couplings with self-lubricating features or low maintenance requirements are well-suited for marine and automotive applications, where regular maintenance can be challenging.
- High Torque Capacity: Automotive systems, especially in heavy-duty vehicles, require couplings that can handle high torque levels. Flexible couplings designed for automotive use offer high torque capacity and reliability.
Overall, the adaptability, vibration damping, and misalignment compensation provided by flexible couplings make them suitable for various marine and automotive applications. Whether used in boats, yachts, ships, cars, trucks, or other vehicles, flexible couplings contribute to smooth and reliable power transmission, leading to improved performance and reduced maintenance requirements.
Can flexible couplings be used in applications with varying operating temperatures?
Yes, flexible couplings can be used in applications with varying operating temperatures. The suitability of a flexible coupling for a specific temperature range depends on its design and the materials used in its construction. Different types of flexible couplings are available to handle a wide range of temperature conditions, making them versatile for use in various industries and environments.
High-Temperature Applications:
For applications with high operating temperatures, such as those found in certain industrial processes, exhaust systems, or high-temperature machinery, flexible couplings made from materials with excellent heat resistance are used. These materials may include stainless steel alloys, heat-treated steels, or specialized high-temperature elastomers. High-temperature flexible couplings are designed to maintain their mechanical properties, including flexibility and torque transmission capabilities, even at elevated temperatures.
Low-Temperature Applications:
Conversely, for applications in extremely cold environments or cryogenic processes, flexible couplings constructed from materials with low-temperature resistance are employed. These couplings are designed to remain flexible and functional at very low temperatures without becoming brittle or losing their ability to handle misalignment. Some low-temperature couplings may use special polymers or elastomers with excellent cold-temperature performance.
Temperature Range Considerations:
When selecting a flexible coupling for applications with varying operating temperatures, it is essential to consider the specific temperature range in which the coupling will operate. Some flexible couplings have a wider temperature range, allowing them to function effectively in both high and low-temperature environments. However, in extreme temperature conditions, specialized couplings may be necessary to ensure reliable performance and prevent premature failure.
Manufacturer Guidelines:
Manufacturers of flexible couplings provide guidelines and specifications regarding the temperature range of their products. It is crucial to consult the manufacturer’s documentation to ensure that the chosen coupling is suitable for the intended operating temperature of the application. Using a coupling beyond its recommended temperature range can lead to performance issues, reduced efficiency, or even failure.
Applications:
Flexible couplings with varying temperature resistance find use in numerous industries, including aerospace, automotive, manufacturing, power generation, and more. Whether in high-temperature exhaust systems, low-temperature cryogenic processes, or regular industrial applications with temperature fluctuations, flexible couplings play a vital role in providing reliable power transmission and misalignment compensation.
In summary, flexible couplings can be effectively used in applications with varying operating temperatures, provided that the coupling’s design and material properties align with the specific temperature requirements of the application.
editor by CX 2024-01-25
China supplier Machinery Part Roller Chain Coupling Aluminum Case with Sprockets Shaft Flexible Coupling Kc 4012-10020
Product Description
Product Description
The roller chain coupling is a flexible coupling of amazingly simple construction. It consists of a combination of 1 coupling chain and a pair of coupling sprockets. Flexible and strong, the roller chain coupling is suitable for a wide range of coupling applications.
Roller chain coupling can used for the environment which with high temperature, wet and dirty conditions. It is not suitable for the occasion which is in high speed and with strong impact load. Roller chain coupling should working with excellent lubrication and protection cover conditions.
The common chain coupling includes double roller chain coupling, single row roller chain coupling, tooth shape chain coupling, nylon chain coupling. Its scale is compact and its weight is light. But roller chain coupling don’t have high requirement to installation precision.
Generally speaking, it is usually in long service life. Production line equipment for various kinds of frozen food and dehydrated vegetables should transport by stainless steel chain. Roller chains are widely applied to household, industrial and agricultural machinery, includes conveyor, drawing machine, printing machine, automobile, motorcycle and bicycle.
Main Features
1.Simple structure,easy assembly and disassembly.
2.Light weight,and long service life.
3.Have a certain ability to compensate for installation less precision.
4.Suitable for high temperature,wet and dusty industrial environment.
5.Can not for high speed,violent vibration.
Techncial Date
| KASIN No. | Chain Type | d | L | G | S | D | H | C | Weight/Kg | A | B | Casing Weight/Kg |
| 3012 | 06B-2 × 12 | 12~16 | 64.8 | 29.8 | 5.2 | 35 | 45 | 10.2 | 0.31 | 69 | 63 | 0.22 |
| 4012 | 40-2 × 12 | 12~22 | 79.4 | 36 | 7.4 | 35 | 62 | 14.4 | 0.73 | 77 | 72 | 0.3 |
| 4014 | 40-2 × 14 | 12~28 | 79.4 | 36 | 7.4 | 43 | 69 | 14.4 | 1.12 | 84 | 75 | 0.31 |
| 4016 | 40-2 × 16 | 14~32 | 87.4 | 40 | 7.4 | 50 | 77 | 14.4 | 1.5 | 92 | 72 | 0.35 |
| 5014 | 50-2 × 14 | 15~35 | 99.7 | 45 | 9.7 | 55 | 86 | 18.1 | 2.15 | 101 | 85 | 0.47 |
| 5016 | 50-2 × 16 | 16~40 | 99.7 | 45 | 9.7 | 62 | 93 | 18.1 | 2.75 | 110 | 87 | 0.5 |
| 5018 | 50-2 × 18 | 16~45 | 99.7 | 45 | 9.7 | 70 | 106 | 18.1 | 3.6 | 122 | 85 | 0.6 |
| 6018 | 60-2 × 18 | 20~56 | 123.5 | 56 | 11.5 | 85 | 127 | 22.8 | 6.55 | 147 | 105 | 1.2 |
| 6571 | 60-2 × 20 | 20~60 | 123.5 | 56 | 11.5 | 1/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
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Can flexible couplings be used in heavy-duty applications such as mining and construction?Yes, flexible couplings can be used in heavy-duty applications such as mining and construction, where the equipment operates under challenging conditions and encounters high loads, vibrations, and misalignments. Flexible couplings offer several advantages that make them suitable for these demanding environments:
When selecting a flexible coupling for heavy-duty applications, it’s important to consider the specific requirements of the machinery and the operating conditions. Factors such as the type of equipment, torque and speed requirements, environmental conditions, and expected loads should be taken into account. Overall, flexible couplings are a versatile solution for power transmission in heavy-duty applications, providing the necessary flexibility, durability, and performance to withstand the challenges posed by the mining and construction industries.
What are the differences between single and double flexible coupling designs?Single and double flexible couplings are two common designs used for power transmission in various mechanical systems. Here are the main differences between the two:
Both single and double flexible coupling designs have their advantages and are suitable for different types of machinery and power transmission requirements. The choice between the two depends on factors such as the specific application, the level of misalignment compensation needed, the available space, and the desired torsional flexibility for the system.
How do flexible couplings compare to other types of couplings in terms of performance?Flexible couplings offer distinct advantages and disadvantages compared to other types of couplings, making them suitable for specific applications. Here is a comparison of flexible couplings with other commonly used coupling types in terms of performance:
Rigid couplings are simple in design and provide a solid connection between two shafts, allowing for precise torque transmission. They do not offer any flexibility and are unable to compensate for misalignment. As a result, rigid couplings require accurate shaft alignment during installation, and any misalignment can lead to premature wear and increased stress on connected equipment. Rigid couplings are best suited for applications where shaft alignment is precise, and misalignment is minimal, such as in well-aligned systems with short shaft spans.
Flexible couplings, as discussed previously, excel at compensating for misalignment between shafts. They offer angular, parallel, and axial misalignment compensation, reducing stress on connected components and ensuring smooth power transmission. Flexible couplings are versatile and can handle various applications, from light-duty to heavy-duty, where misalignment, vibration damping, or shock absorption is a concern. They provide a cost-effective solution for many industrial, automotive, and machinery applications.
Oldham couplings are effective at compensating for angular misalignment while maintaining constant velocity transmission. They offer low backlash and electrical isolation between shafts, making them suitable for precision motion control and applications where electrical interference must be minimized. However, Oldham couplings have limited capacity to handle parallel or axial misalignment, and they may not be suitable for applications with high torque requirements.
Gear couplings are robust and can handle high torque levels, making them suitable for heavy-duty applications such as mining and steel mills. They offer good misalignment compensation and have a compact design. However, gear couplings are relatively more expensive and complex than some other coupling types, and they may generate more noise during operation.
Disc couplings provide excellent misalignment compensation, including angular, parallel, and axial misalignment. They have high torsional stiffness, making them ideal for applications where accurate torque transmission is critical. Disc couplings offer low inertia and are suitable for high-speed applications. However, they may be more sensitive to shaft misalignment during installation, requiring precise alignment for optimal performance.
The choice of coupling type depends on the specific requirements of the application. Flexible couplings excel in compensating for misalignment and vibration damping, making them versatile and cost-effective solutions for many applications. However, in situations where high torque, precision, or specific electrical isolation is necessary, other coupling types such as gear couplings, disc couplings, or Oldham couplings may be more suitable. Proper selection, installation, and maintenance of the coupling are essential to ensure optimal performance and reliability in any mechanical system.
China supplier High Quality Drum Gear Flexible Shaft Coupling with Intermediate SleeveProduct Description
High Quality Drum Gear Flexible Shaft Coupling With Intermediate Sleeve Description:
Product paramter: Packing & shipping: FAQ: Q 2:Can you do OEM? Q 3:How long is your delivery time? Q 4: How long is your warranty? Q 5: Do you have inspection procedures for coupling? Q 6: Can I have a visit to your factory before the order?
Common Industries and Use Cases for Flexible Gear CouplingsFlexible gear couplings find widespread applications across various industries due to their ability to transmit torque efficiently while accommodating misalignments and reducing vibrations. Some of the common industries and specific use cases include: 1. Power Generation: Flexible gear couplings are extensively used in power generation plants, including thermal power plants, hydroelectric power plants, and wind farms. They connect turbines, generators, and other rotating equipment, allowing for smooth power transmission and accommodating misalignments caused by thermal expansion or settling. 2. Steel and Metal Processing: In steel and metal processing industries, flexible gear couplings are employed in rolling mills, continuous casting machines, and other heavy machinery. They handle the high torque and misalignments that occur during metal forming processes, providing reliable power transmission and reducing downtime. 3. Petrochemical and Oil & Gas: These industries often deal with harsh environments, high temperatures, and corrosive substances. Flexible gear couplings with appropriate materials and coatings are used in pumps, compressors, and other critical equipment to ensure efficient power transmission and reliability. 4. Mining: Mining operations involve large machines and heavy loads, requiring couplings that can handle substantial torque and misalignment. Flexible gear couplings are used in conveyor systems, crushers, and other mining equipment to maintain smooth and efficient operation. 5. Marine and Shipbuilding: In marine applications, flexible gear couplings are used to connect marine diesel engines to propeller shafts. They absorb vibrations and misalignments caused by the motion of the ship, ensuring reliable power transmission and reduced wear on the propulsion system. 6. Pulp and Paper: In the pulp and paper industry, flexible gear couplings are utilized in various stages of the papermaking process, including pulp refiners, digesters, and winding machines. They provide precision torque transmission and minimize vibrations, contributing to the efficiency of the paper production process. These are just a few examples, and flexible gear couplings can be found in many other industries, such as cement, chemical, food and beverage, and more. Their versatility and ability to handle challenging conditions make them a preferred choice in various power transmission applications across industries.
Handling Torsional Stiffness and Dynamic Balancing in Flexible Gear CouplingsFlexible gear couplings are designed to effectively handle torsional stiffness and dynamic balancing in rotating machinery. Here’s how they achieve this:
The combination of torsional stiffness and dynamic balancing in flexible gear couplings makes them suitable for various industrial applications, providing reliable power transmission while dampening vibrations and accommodating misalignments. It ensures that the connected machinery operates efficiently and with reduced wear and tear, resulting in longer equipment lifespan and enhanced overall system performance.
Handling High Torque Loads and Maintaining Constant Velocity Transmission in Flexible Gear CouplingsFlexible gear couplings are designed to handle high torque loads and maintain constant velocity transmission between the connected shafts. The unique construction of flexible gear couplings allows them to achieve these characteristics: 1. High Torque Capacity: The design of flexible gear couplings includes robust gear teeth that engage with each other. These gear teeth transmit torque from one shaft to the other efficiently. The use of high-quality materials and precise manufacturing ensures that the coupling can handle substantial torque loads without failure or deformation. 2. Constant Velocity Transmission: The meshing of the gear teeth in flexible gear couplings provides a positive drive, ensuring constant velocity transmission between the input and output shafts. This means that the rotational speed of the output shaft remains consistent with that of the input shaft, even under varying torque conditions. These features make flexible gear couplings suitable for various industrial applications, including heavy machinery, high-power drives, and equipment requiring precise speed control.
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